Condition based Maintenance for crusher

Hi Experts,
Need a suggestion & help in one of the requirement I have in my hand. The scenario is more of a common but I have tried many of options but failed to gather the desired results. The requirement is as below.
The Maintenance of crushers are based on Gaps
The allowable gap is 6 to 14 Inch.
When the gap reaches 14", a maintenance order should be generated. Maintenance will feed the gap as a measurement document in the system.
And, after overhauling ; the counter will be reset to 6" & process of measurement continues till 14" when another call will be generated.
Please help me in mapping the process.
Best Regards,
Srini

And, I need to have an object called when my Counter Reading is 14". I can handle the Total Counter reading by Replace function & not concerned about the same. The catch here is when the Counter Reading (I.e : GAP) is greater than or equal to 14" ; I should be able to call an object.
I tried using IK01, then create an initial reading (IK11) , then create single cycle plan with 14" as the cycle with TL in the Plan. Then when I am entering any value for 14" or more & then running IP30, still I am not getting any Orders generated. My scheduling parameters are as below.
Hope, this gives a clear idea of my requirement.
Appreciate your help.
Regards,
SP

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Condition based maintenance

Hi Gurus,
As per my business needs
Measuring document needs to be updated automatically from proleit (Another system) by IDOC-Pls let me know from our PM end what we have to do?
Condition based maintenance (As per proleit system measuring document would be updated and determine the condition for automatic notification creation)-Pls suggest how to map the both scenario. if possible pls send the relative documents

Hi,
You will have to activate User exit IMRC001 -This gets triggered when measuring document is posted via IK11
You will have to create a measureing point for the eqpt ..
In the above user exit you can find sample code which would be helpful
In config spro ->pm - basic settings -->measuring points & counters ->Define Measuring point categories, here for a category mention the Tolerance period , if there is any ..
regards
giri

Condition Based Maintenance Plans

Dear All,
My client has the requirement of condition based maintenance plans without interfacing etc. An example is described below:
Compressor bearing has temperature limits of 70 deg C and 90 deg C. If measurement document reading is recorded outside the range specified here a maintenance call / maintenance order should be triggered.
Please give an example or process for the above dsicussed condition based maintenance plan upto two or three calls.
Thanks and Regards,
Saif Ali Momin

Hi,
As such there is no functionality directly. You can use the following user exits and can develop your on logic to trigger notification in case measured values are out of tolerance values.
IMRC0003 Menu exit - measurement document
As I remember there is sample code available for ythe same. You can check through SMOD transaction.

Condition based maintenance plan

Dear Experts,
Can anybody clarify me about the condition based maintenance plan?
How the plan is created and measuring points and measuring documents are controlled?
My requirement is as follow:
I have one equipment, for that equipment I have created a measuring point (Temp) with counter. And the engineer enters the measuring document for that equipment.
Here when the measuring reading reaches certain level, say Temp reaches more that 80 Degree C, i.e., a measuring document is entered for the measuring point with a reading of 82 Degree C, system should generate a maintenance order for that equipment?
How the above scenario is addressed in SAP?
Please help me out.
Thanks in Advance,
Regards.

Hi all,
Thanks for your replies.
PS: Ramesh,
The operator maintains the log sheet of the equipments out side SAP, since he doesn't have the access to the SAP system. All the details are entered by Maintenance Engineer or Supervisor. The same log sheet details are entered by them in the system.
Will you please clarify me on thing:
*need to specify the min & max level in your measurement point at which u want to get call*
how can we specify the min & max levels in measuring point? Is it possible through customer exit only? Because I did not able to find those filed in the measuring point master data.
Regards..

Dates in the condition record maintenance for the condition type?

Hi,
Condition type has the following dates when maintaining the condition record,
Valid from date:
Valid on :
Please ellaborate on the above dates?
Thanks

Dear Rajiv
Valid from date:- The date from which the said condition type is applicable. For example, in VK11, if you changed (let us assume PR00 changed to Rs.250 from 200) a condition with a date as 01-06-08 in the above field, only from 1st of June'08, whatever sale orders you generated, revised value of Rs.250 will flow in the respective sale orders. Whatever created b4 1st June'08 will be having Rs.200.
Valid on :- As in the above case, if you input a date as 30-05-08 for the above condition type, system will populate Rs.200/- and if you input 01-06-08, it will propose Rs.250/-.
Hope this explanation is suffice for you to understand the difference between the two fields.
thanks
G. Lakshmipathi

Condition based mainten

hi all ,
i have two querries...
1.It was given in help.sap. tht system can create notification automatically whenever measuring value of a measuring point exceeds the target value,but i could not find the setting... any idea on how this can be done.
2.Can we maintain confirmation for PRT in PM MO confirmation?
regards
pushpa

Hi,
You can use following developments as per your requiremnts.
IMRC0001                                MeasPoint/MeasDoc: Exit before update (after COMMIT WORK)
IMRC0002                                MeasPoint: Menu exit for customer-specific function
IMRC0003                                MeasDoc: Menu exit for customer-specific function
IMRC0004                                Measure.doc.:Exit according to stndrd checks for new mes.doc
IMRC0005                                Measure point: Exit in AUTHORITY_CHECK_IMPT
Business Add-in
IMRC_CHANGE_CHECK                       Additional Checks of Measurement Documents/Points
IMRC_REF_POINT_BADI                     Activate Reference Measuring Point
IMRC_STATUS_CHECK                       BAdI for Additional Status Checks for Measuring Documents
Ramesh
Edited by: RameshChandra Soni on Jun 13, 2008 8:23 AM

Condition based mtc

Pm gurus
Please bring ur thoughrs for my process req.
we need to carry the Condition based mtc order for objects. Ex: In our Centrifugal fans we are measuring the vibration suppose while measurement it reaches 8 mm. the orders has to create by the system .
I know some what the process is below
1. Charector creation
2. Meas. Pt
3. Meas. Plan
But in above charector the 8 mm that value where to enter ?
Meas pt means over estimate reading is reqd? overflow reading is reqd?
How the system will give order need to assign valuation code ?
pls give step by step process
iam expecting ur valuable reply
Regards
Thenna

Hi Thenna........
Condition based maintenance means Maintenance to be planned when a particular measurable value goes out of Limit as in your case for Centrifugal Fans. You have to create a Measuring point in respect of this equipment i.e. Centrifugal fan. Do not click on counter as due to this you are getting Counterflow reading. In Measuring Point screen, you can enter your target value & then on application toolbar, click on additional data, here you can define upper & lower limits, so that whenever value goes out of limit, system will warn you. For Measuring Point you need to know these.......
<b>Characteristics with Unit - Tcode - CT04
Measuring Point - IK01
Measuring Document - IK11
Maintenance Plan - IP41/42/43</b>
I hope this will definetely help.......for further query, just revert back.
Regards......

Condition Baserd maintenance

Dear Sir
My client is having SAP ECC 6.0 They want to go for implementing Condition based maintenance.
I know this is available in PLM. How to implement in ECC. Please suggest any software up gradation for this PM-PCS interface or any other methodology to implement condition based maint.
Your valuable suggestion is most welcome.
Regards

Hello,
If you want to transfer data for the counter through the interface then you can use the interface or you can enter the data manually through IK11.
For a bit description.
1. Create one maintenance strategy in IP11.
2. Give it a suitable key like C description Condition based
3. Assign packages to this strategy as I took in above example.
4. Create one measurement point as counter through IK01 for the particular equipment or FL.
5. Create one maintenance plan through IP01(If you have the task list then assign it to plan or you can create the task list from here also) by using that strategy and give the particular values for call horizon and offset.
6.Schedule the Plan through IP10 from current counter reading.
Now system will calculate a date from annual estimate and current reading.
You need to refresh the plan all the time when you enter a document for counter if not using deadline monitoring.
For more details on planning go through the below link:
[Maintenance Planning|http://help.sap.com/saphelp_47x200/helpdata/en/b0/df293581dc1f79e10000009b38f889/frameset.htm]
Thanks
Naveen

Define Time-Based Fields for Cost Centers

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I would like to know , how I'm abale to cahnge the setting
of business area for Time-Based Field of Cost Centers to period
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Would be thankful

You can maintain master data for cost centers, cost elements, activity
types, and business processes with time dependencies. You can make
changes at any time for any given time interval. Data storage also takes
place with a time reference. In this way, a master data record can have
multiple database records storing different information.
The smallest interval is one day. To ensure data consistency, you
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How to Implement Condition-Based Tax Calculation in R/3 for Mexico

Is there a manual, or some type of guide to implementing condition-based tax calculation in R/3 for Mexico?
Kind regards,
Mark Walker

Hey Mark,
Check the following link for mexico taxes, may be helpful to you..
http://help.sap.com/printdocu/core/Print46c/EN/data/pdf/CAINTMX/CAINTMX.pdf
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Prasada

Settings for performance based maintenance plan

Hi experts,
Incase of hour or Km dependent performance base plan, how we can fix the reading (In hours or Km) limit or period of order generation? what is the impact of annual estimate? Please give me an example with all readings.
Regards,

When you create a plan with a counter (Associate a measurement point of counter type to the same), then you would be able to specify at what intervals (Counter readings for this measurement point), the call object associated to the Maintenance plan should be generated.
The actual call date for this maintenance plan however depends on the "Annual estimate " for the measurement point counter and also the actual counter readings captured for the measurement point
For ex: Annual estimate maintained for the Point : 12,000 Miles .Maintenance for this equipment should be triggered for every 1000 Miles (This should be the counter interval maintained for the Maintenance plan). Based on the above the maintenance plan would generated a call every one month (Annual estimate / period).As an example, when this Maintenance plan is scheduled for 1 yr, then 12 maintenance calls will be generated one each for every month. The actual and scheduled dates for the call depends on the various other scheduling parameters maintained for the Plan.
Its critical for any counter based maintenance plan that the counter reading is Captured , Through measurement documents regularly, EVEN IF THERE IS NO CHANGE TO THE COUNTER READING, Otherwise, the system generates call objects (for example, maintenance orders) based on the estimated annual performance entered for the counter, even though the counter reading has not in reality been reached.
for ex: owing to a vehicle breakdown/ repair if the vehicle has been in repair shop for a month,To avoid a maintenance order being created before it is needed, you maintain the new total counter reading in the system regularly over the period of the month. You then reschedule the maintenance plan using IP30, and the call date is recalculated based on the updated counter reading. In this case, the call date would be later.
[Detailed SAP Help|http://help.sap.com/erp2005_ehp_04/helpdata/en/3c/abbcf6413911d1893d0000e8323c4f/frameset.htm].
Regards
Narasimhan

Date Condition based on time

Hi :
I am working on Plant Maintenance module, i extracted work orders ( aufnr ) from AUFK based on some conditions.
In the selection screen i have s_date option where the user can give any date range .my question is ...after selecting all the work orders, i want to count work orders whose status is conformed and date condition is " For the calender week X, work order actual end date ( getri ) should not be later than the week ending of sunday night 11:59pm " .
Here calender week X, starts on monday morning 00:01 am and ends sunday night 11:59pm
I am able to extract work orders whose status is conformed , but i need logic for tha date condition based on the time ie, end date should not be later than the week ending of sunday night 11:59pm.
points will be rewarded ..
Thx.
Raghu

if you want the current date and time you can check with sy-datum or sy-uzeit.
Or you can find if there is any date and time fields in the table and compare them against the date you want to.
I am not sure if youa re looking for this.

How to create a condition based on a select that retrieve dynamically a LOV

Hi all, I need to create a condition based on a select that retrieve dynamically a LOV.
So, the condition have to be:
inventory_item_id NOT IN (SELECT inventory_item_id FROM apps.mtl_system_items_kfv WHERE concatenated_segments = 'GENERAL_FAULTS_IPTV')
I need to create a LOV based on this select without making any join with the folder which contains the field inventory_item_id, because otherwise I have the contradiction:
and o124757.INVENTORY_ITEM_ID = o118741.INVENTORY_ITEM_ID -- join between the main custom folder (o118741) and the LOV custom folder (o124757)
and o118741.INVENTORY_ITEM_ID NOT IN (o124757.INVENTORY_ITEM_ID) -- condition
These two condition together don't show any data, obviously....This means also, that I can't use a calculated field, because if I want to see this field, I have to create a join, another time, with the main custom folder.
I tried to create a LOV on the Administrator, but when I create the condition I have to check manually the values....and if in the future this LOV will increase I need every time to re-check all the values.....instead I need that the inventory_item_id have to be NOT IN dinamically in the list of values retrieved by the select.
Anybody has inplemented something similar ??
Thanks in advance
Alex

Hi alex,
SELECT incidents.INVENTORY_ITEM_ID,
pcodes.PROBLEM_NAME
FROM apps.cs_incidents_all_b incidents,apps.jtf_rs_problem_codes_v pcodes
WHERE incidents.category_id IN (SELECT category_id
FROM mtl_categories_kfv
WHERE concatenated_segments = 'IPTV')
AND incidents.PROBLEM_CODE = pcodes.PROBLEM_CODE
where incidents.INVENTORY_ITEM_ID NOT IN SELECT inventory_item_id
FROM apps.mtl_system_items_kfv
WHERE concatenated_segments = 'GENERAL_FAULTS_IPTV'
You want to add this condition to the first query it holds good for this scenerio.All the items which are NOT IN will be retrieved.Here you are selecting other than "General_faults_iptv"
But again your trying to select in the second query where you want "General_faults_iptv"
SELECT inventory_item_id
FROM apps.mtl_system_items_kfv
WHERE concatenated_segments = 'GENERAL_FAULTS_IPTV'
If you carefully go through what your doing,you will understand.In the above explantion ,there will be no records generated.First query your saying NOT IN and again your saying for the same IN,how will records retrieve its meaningless.
I dont know what you want to get from second query.I would suggest you to do is dont use the second query and just use the first query and you will get.Here is the query and this will give you result.
SELECT incidents.INVENTORY_ITEM_ID,
pcodes.PROBLEM_NAME
FROM apps.cs_incidents_all_b incidents,apps.jtf_rs_problem_codes_v pcodes
WHERE incidents.category_id IN (SELECT category_id
FROM mtl_categories_kfv
WHERE concatenated_segments = 'IPTV')
AND incidents.PROBLEM_CODE = pcodes.PROBLEM_CODE
AND incidents.INVENTORY_ITEM_ID NOT IN SELECT inventory_item_id
FROM apps.mtl_system_items_kfv
WHERE concatenated_segments = 'GENERAL_FAULTS_IPTV'
Regards,
Kranthi.

Dist. of Header Condition based on the material Value

Hi All,
I have one query regarding the header Condition.i have selected the Calculation type as B - fixed amount (mandatory) for a particular Condition type and also selected the header and Item condition indicator.Now if the material have more than one line item then the system distributes this condition based on the quantities in PO.
My client requirement is that they want to have a header condition as we are using now. But they want to distribute this header condition according to the material values for each line items in a PO. please Mention that this condition is a fixed value (mandatory).
So, how can we make a Fixed Value (Calculation type) for a header condition to be distributed among the line items based on the base Value?
Please revert back asap.
Sure, points will be awarded for the same.

as explained earlier ,
system is distributes the header amount on the basic of value calculated by Basic X qty
e.g.
header value =100
two line item
1 is with Rs 4/- and qty is 10
2 is with Rs 10/- and qty is 15
so distribution is
Rs 21.05/- for 1st item
and
Rs 78.94/- for 2ed item
regards,
sujit

Error in creating Table Maintenance for TABLES: J_2IRG1BAL ,Dump error show

Dear Gurus
I have Created one Table Maintenance for TABLES: J_2IRG1BAL ,
1) I have take function group as same as table name like J_2IRG1BAL
3) Authorization Group &NC&
4) Authorization object S_TABU_DIS
5) Function group J_2IRG1BAL
6) Package J1I5
7) Maintenance type one step.
8) Maint. Screen No.    Overview screen 2009.
9) Recording routine STD recording routines .
I have assign screen single screen 1 but it will not take the screen so ill put screen 2009 ,the system will not not accept the screen but I proposed to Save and activate the table maintenance generator and created and save the function group ,the table is ready to save the entries
We have to go to SM30 then put 4-5 entries ,after that a dump error shows
Which i have attachéd in this mail kindly help me out
Its effect in production server.
I have found that the error is given below I have mentioned all the details
Kindly read this
I have created function group J_2IRG1BAL and assign Package J1I5 and function group,J1I5 is already a Function group so problem occurs a dump error message displays
Kindly give me the right solution all the Clients are effected
110,100 150,250 these all are effected development clients
300 is prod client this is also affected because I have created a table maintenance generator and send the req to production .
*Dump Error Shows in Production*
Runtime Errors         SYNTAX_ERROR
Date and Time          11.12.2008 09:26:30
What happened?
|    Error in ABAP application program.
Error analysis
In program "SAPLJ1I5 ", the following syntax error occurred:
"The program "SAPLJ1I5" is not Unicode-compatible, according to its pro"
"gram attributes."
The current ABAP program "SAPLSVIM" had to be terminated because one of the
statements could not be executed.
This is probably due to an error in the ABAP program.
In program "SAPLJ1I5 ", the following syntax error occurred
in the Include "SAPLJ1I5 " in line 0:
"The program "SAPLJ1I5" is not Unicode-compatible, according to its pro"
"gram attributes."
rigger Location of Runtime Error                                                                 |
Program                                 SAPLSVIM
Include                                 LSVIMU01
Row                                     107
Module type                             (FUNCTION)
|    Module Name                             VIEW_MAINTENANCE
Author and last person to change the Include are:
Author "TTLABAP2 "
Last changed by "TTLABAP2 "
105
Initialisierung des Abgleichsmandanten zum View                     *
106
>>>>>
vim_default_upgr_clnt-viewname = x_header-viewname.
108
vim_default_upgr_clnt-client   = client_for_upgrade.
109
PERFORM vim_set_global_field_value IN PROGRAM (fpool)
| 110|            USING 'VIM_DEFAULT_UPGR_CLNT' 'C' vim_default_upgr_clnt rc.

I have send you all the details regarding the table maintenance generator
error is shown below
                                       I have Created one Table Maintenance for TABLES: J_2IRG1BAL ,
1) I have take function group as same as table name like J_2IRG1BAL
3) Authorization Group &NC&
4) Authorization object S_TABU_DIS
5) Function group J_2IRG1BAL
6) Package J1I5
7) Maintenance type one step.
8) Maint. Screen No.    Overview screen 2009.
9) Recording routine STD recording routines .
I have assign screen single screen 1 but it will not take the screen so ill put screen 2009 ,the system will not not accept the screen but I proposed to Save and activate the table maintenance generator and created and save the function group ,the table is ready to save the entries
We have to go to SM30 then put 4-5 entries ,after that a dump error shows
Which i have attachéd in this mail kindly help me out
Its effect in production server.
I have found that the error is given below I have mentioned all the details
Kindly read this
I have created function group J_2IRG1BAL and assign Package J1I5 and function group,J1I5 is already a Function group so problem occurs a dump error message displays
Kindly give me the right solution all the Clients are effected
110,100 150,250 these all are effected development clients
300 is prod client this is also affected because I have created a table maintenance generator and send the req to production .
                                                                                Runtime Errors         SYNTAX_ERROR
Date and Time          11.12.2008 09:26:30
ShrtText
Syntax error in program "SAPLJ1I5 ".
What happened?
Error in ABAP application program.
The current ABAP program "SAPLSVIM" had to be terminated because one of the
statements could not be executed.
This is probably due to an error in the ABAP program.
In program "SAPLJ1I5 ", the following syntax error occurred
in the Include "SAPLJ1I5 " in line 0:
"The program "SAPLJ1I5" is not Unicode-compatible, according to its pro"
"gram attributes."
Author and last person to change the Include are:
Author "TTLABAP2 "
Last changed by "TTLABAP2 "
Error analysis
In program "SAPLJ1I5 ", the following syntax error occurred:
"The program "SAPLJ1I5" is not Unicode-compatible, according to its pro"
"gram attributes."
Trigger Location of Runtime Error
Program                                 SAPLSVIM
Include                                 LSVIMU01
Row                                     107
Module type                             (FUNCTION)
Module Name                             VIEW_MAINTENANCE
Source Code Extract
Line
SourceCde
77
TRANSPORTING NO FIELDS.
78
IF sy-subrc NE 0.
79
SELECT SINGLE * FROM tfdir WHERE funcname EQ <function_name>.
80
IF sy-subrc NE 0.
81
RAISE no_editor_function.
82
ELSE.
83
length = strlen( function_name1 ).
84
ASSIGN function_name1(length) TO <function_name>.
85
SELECT SINGLE * FROM tfdir WHERE funcname EQ <function_name>.
86
IF sy-subrc NE 0.
87
RAISE no_database_function.
88
ENDIF.
89
ENDIF.
90
INSERT x_header-viewname INTO alr_checked_views INDEX sy-tabix.
91
ELSE.
92
length = strlen( function_name1 ).
93
ASSIGN function_name1(length) TO <function_name>.
94
ENDIF.
95
96
Initialisierung der RFC-Destination zum View                        *
97
98
FPOOL+4 = X_HEADER-AREA.
99
fpool   = x_header-fpoolname.
100
vim_default_rfc_dest-viewname = x_header-viewname.
101
vim_default_rfc_dest-rfcdest = rfc_destination_for_upgrade.
102
PERFORM vim_set_global_field_value IN PROGRAM (fpool)
103
USING 'VIM_DEFAULT_RFC_DEST' 'C' vim_default_rfc_dest rc.
104
105
Initialisierung des Abgleichsmandanten zum View                     *
106
>>>>>
vim_default_upgr_clnt-viewname = x_header-viewname.
108
vim_default_upgr_clnt-client   = client_for_upgrade.
109
PERFORM vim_set_global_field_value IN PROGRAM (fpool)
110
USING 'VIM_DEFAULT_UPGR_CLNT' 'C' vim_default_upgr_clnt rc.
111
112
set flag if complex selection conditions in sellist                  *
113
114
IF complex_selconds_used NE space.
115
READ TABLE dba_sellist INDEX 1.
116
IF sy-subrc EQ 0 AND dba_sellist-cond_kind EQ space.
117
dba_sellist-cond_kind = 'C'. MODIFY dba_sellist INDEX 1.
118
ENDIF.
119
ENDIF.
120
121
direkter Vergleich: Flagge setzen usw.                              *
122
123
IF view_action EQ vim_direct_upgrade.
124
view_action = aendern.
125
PERFORM vim_set_global_field_value IN PROGRAM (fpool)
126
USING 'VIM_SPECIAL_MODE' 'C' vim_direct_upgrade rc.

Condition based Maintenance for crusher

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