Confirmation for Split operation in Production order

Hi Experts,
I have one production order say order no. is "100000000000" and its order qty is 100pcs and in operation no. "20", i have splitted the operation into two individual capacities and allocated 50pcs to each individual capacity. Now can any one explain me or tell me the steps required for confirming the operation quantity by individual capcity.
Regards,
Satya.

Hi,
Thanks for your response on my post.
As you mentioned I am using T-code CO11N for Production confirmation, but in this screen if I select operation no. 20, by default, system is read work center from production order "operation overview" screen. Now I want to capture the confirmation quantity against "induvidual capacity" and want to see some reports based on "induvidual capacity" level of the same work center.
Could you pl. advise on this.
Regards,
Satya.

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Scheduling issue for splitted operations in process order

Hello All,
I am facing problem after scheduling splitted operation in process order. The scenario is as follows.
In process order there are 5 operations. 10, 20, 30, 40 and 50. Out of the above operations 30 is splitted and two different resources are assigned to it. Control key assigned to splitted operation (30) is also scheduling relevant. Now the flow of operations will be as below.
1. Operation 10
2. Operation 20
3. Operation 30 - Operations is splitted (Resource used is A), qty to be produced - 10 kg.
a. Operation 32 - Quantity of operation 32 is changed to 5 kg. Resource used is B.
b. Operation 34 - Quantity of operation 34 is changed to 5 kg. Resource used is C.
4. Operation 40
5. Operation 50
Relationship exists between opearion 10-20, 20-30, 40-50 and between 30,32, 34 with 40. But there is no relationship exists between splitted operations 32 and 34 with any of the previous operations for eg. 10 & 20.
Issue is after scheduling all operations relationship remains maintained between operations 32, 34, 40 & 50. As operation 30 is splitted to two different operations equally total time for scheduling gets reduced but after scheduling of all operations all previous operations before operations 30 does not get resceduled? Scheduling type maintained for order is Backward Scheduling.
Please check this and guide me how all operations before operation 30 can be rescheduled as per changed timing of operations 32 and 34.
Best Regards.
Edited by: Avinash Mohite on Mar 19, 2010 12:43 PM
Edited by: Avinash Mohite on Mar 19, 2010 3:14 PM

Hi,
I hope u r doing in this way:
In the capacity header screen enter individual capacity as 2. then click on Got( on top of same screen) and go to individual capacites. Enter the names of two individual capacities, for example 1 and 2. These are the names of two work centres where u r splitting ur operation.
Double Click on operation 0030 and go to tab 'splitting' . Tick on ' required splitting' and enter maximum no. of splits as 2.Then go to capacity requirements assignment tab. enter the individual capacity as 1 and 2 and enter the splitted quanitites.Save and reschedule .
Check and revert.
Regards.

Setting deletion indicator/Flag for an operation in production order

Dear All, Hi
How to set deletion indicator/flag for an operation in a production order. I don't want to delete the operation as such. Please help & suggest.
Ragards,
Shaiz

Hi Shaiz,
I hope the requirement is just like you posted earlier as in case of component deletion.
Here in this case also the behaviour of the order remains the same.
So you can go for release the order as soon as the order gets created, your both the requirements can be fullfilled.
Also you havn't provided the exact feedback on the solutions offered by all of us, on your last query.
Request you to give detailed input on the same.
Hope thish helps you.
SmanS

Barcode for each operation of production order

Hi, We want to use barcode for each operation of the manufacturing order so that by scanning it, it will display the data related with order automatically on screen. pls guide how to implement the same

it is done by myself.

Standard Report for missing parts at production order operation level?

Hi PP Gurus,
            We have standard report for missing parts at production orders level.
For our client, they need a report for missing parts analysis at production order operation level. Do we have any such standard report in the SAP?
Please help.
Thanks,
Reddy.

Hi Arvind,
      Thanks for for your response.
1. List: Components, Layout: Standard layout          set the Missing part
       It shows the component requirement/withdrawn quantity for each operation of production order. It is not showing the commit quantity.
2. List: Components, Layout: Pick list          set the Missing part
       It shows the component requirement/withdrawn quantity for each production order.
3. List: Components, Layout: Missing Parts List-Material View          set the Missing part
       It shows the component requirement/commit quantity for each production order. It is not showing the commit quantity at opertion level.
4. List: Components, Layout: Missing Parts List-Order View          set the Missing part
       It shows the component requirement/commit quantity for each production order. It is not showing the commit quantity at opertion level.
      We are unable to get the solution from all these 1 to 4 reports from COOIS.
Do we have any option to change the existing layout (ex: 3 ) to get the commit quantity for operation with missing parts indicator?
If avilable, what is the procedure to be followed?
Thanks,
Reddy.

Operation on production order - what is the object (BOR) to manage it ?

Hello,
I have to call a workflow when an operation on production order is confirmed, or partially confirmed, or deleted.
What is the business object to use to manage it ??
Tks,
Roberto.

Hello Uma,
yes, right...
yesterday, I was not able to see the trace when I deleting a production order becuase the object BUS2005 was not
active on customizing:
after I found it
No business object triggered for production order creation
end now is showed...
SO, we have to use BSVW ... and so the consequences is : How to know what is the object BOR to activate !??!?!
tks

Goods Issue To Each Operation Of Production Order?

As we know, in SAP ,when we create and realse the production order,we could posts good issue to the production order ,using MB1A. And in SAP , the components can be assigned to the operations of the finished product.
But in our company, the production order will take long time,and during production,different materials will be used in different phase of the production order,that means different components will be used for different operations.
And for some reason,we don't want our material to be backflushed during production.
So I want to ask can we post goods issue to each operation of the production order,not to the whole production order? Can SAP support Post Goods Issue To Each Operation Of Production Order?
What shall we do if we want do this?By ABAP development ? Or there is third party software
can do this with SAP?
Thanks for any reply!
Edited by: Fei Liu on Mar 14, 2009 4:56 PM

Hi Fei,
As explained above, i think the concept of releasing the individual operations instead of releasing the order at header level would work fine for your requirement.
Steps:
1. Go to operation page in co02.
2. Select the first operation, at the bottom of the screen you would find a Green Flag, click on the same.
3. You will now find that the status of the first operation has changed to REL, while the others are still not.
4. At header level you will find a status PREL, indicating partial release.
5. After completion of the first operation, confirm the same & select the second operation & click release, & the process follows in this manner
6. Please do not click the green flag at the header level as this will release the entire order.
Pre-requisite:
1. You have assigned components to the respective operations.
You might also want to consider the usage of trigger points. This you can assign to each operation, where-in if the status changes to CNF, you trigger the release of the following operation. But before opting for this flow, first do it manually to ensure it meets your need.
Also if the components assigned to the same operation, needs to be issued at different date, then you can use the lead time offset in BOM. In cs02, go to item details, here you can specify the same. Eg: If your operation stats on 15th March & you want this component to be issue only on 17th March, then specify the offset as 2. But if you want the components to be issued 2 days in advance of 15th march, then specify as 2-.
Hope the above helps.
Regards,
Vivek

Regarding Costing in External processing operation in production Order

Hi Everybody,
We are trying to do sub contracting through external processing operation in production order. In brief, we are creating a production order which contains just one operation and when the prod.order gets released, it creates a purchase req through external processing operation. Pur.Req is being converted to Pur.Order with all the Raw's which we are going to send to Sub Contractor..
The costing issues we are facing are
1. First we receive GR against Pur.Order, once its done, the Raw's which we sent to Sub.Contractor will be backflushed.. but we dont receive the Finihsed part until we confirm the production order.... there is a Gap between this two processes.. so how can we make sure that there wont be any differences in terms of FI..
2. Second issue is, some times even if we ordered 10 pcs, subcontractor can only send 5pcs and 5 pcs afterwards.. but every month end FI dept tries to close the books, so how can we deal with this issue if i receive 5 pcs in this month and remaining 5 in the next month...
If any body dealth with this kind of situation.. your hints will be really valuable,
Adavnce thanks
srikanth

Dear Srikanth,
Please note the following:
1. First we receive GR against Pur.Order, once its done, the Raw's which we sent to Sub.Contractor will be backflushed.. but we dont receive the Finihsed part until we confirm the production order.... there is a Gap between this two processes.. so how can we make sure that there wont be any differences in terms of FI..
- a) Issue your raw materials through T.Code. - MB1B, Mvt. Type - 541. This will transfer materials from your stock to vendor stock (provided you have initiated vendor material provision and activated 541 mvt. type for PP)
b) After you receive the material back from vendor, run the T.Code MB01, which will cause Mvt. Types 543 and 101. Now the material has come back to your Production order, but not in Storage location stock.
c) Then carry on normal CO11N and MB31 for your production order.
Hope this will solve your problem.
Revert back if you still have any question.
Regards,
Angshuman Kar

Deleting the reservations for components of a production order without TECO

Dear Gurus,
I forgot to activate the backflush indicator in the beginning. I activated the backflush indicator in between. But for the confirmations already made I had to issue the material as unplanned consumption for the order. This is not clearing the reservations for the material.
How to delete the reservations for components of a production order without TECOing the production order? My order is not completed.
Thanks and Regards,
Raghu

Hi Kumar,
I have a production order for 1000 header (A) qty. My control key is PP03 (auto goods receipt from confirmation in CO11N).
For this order the component B qty is 1000 (BOM consumption is 1:1)
Without doing GI, the confirmation is done for 300 A qty. I realized that auto GI is not done for the 300 qty of component B as there was no backflush indicator.
Now the backflush indicator is activated in the production order for component B.
In the next confirmation for another 300 A qty, automatic GI is posted for 300 B qty because of backflush now.
Now my confirmed and GR qty for A in two rounds is 300 + 300 = 600.
GI of component B done is only 300 (through backflush).
Qty yet to confirm = 400.
So I did GI of 300 B qty through MB1A (which is an unplanned issue). This does not update the withdrawn qty in the production order. Also the reservations for component B for this 300 qty are not reduced in the system.
Now the reservations against the order for component B = 1000 - 300 = 700 (which is 300 more than the qty yet to confirm).
Now when I run MRP for another 2000 qty of A, the procurement proposals for B will be 2000 + 300(undeleted reservations) = 2300. Though the system is behaving properly, this 300 is additional and unwanted.
For this reason I need to delete these reservations before the MRP run. As order is still open, I cannot TECO the order. Nor can I clear all open reservations from CO11N.
Thanks and Regards,

Number range for serial Number in production order

Hi all,
I want to use the Serial Number in production Order ... It should be generated automatically ... when i try this system creating the serial number from 1.....i want the number to start from 2000000 , How to configure this number range ....
Please advise me ...
Regards,
kumar

Dear
Following steps are required in Serial Number Management :
1. OIS2 or Go to path SPRO > Plant Maintenance and Customer Service > Master Data in Plant Maintenance and Customer Service > Technical Objects > Serial Number Management > Define Serial Number Profiles. There enter "2" in Stkck column for your serial profile.
2.SPRO->SAP Customizing Implementation Guide->Plant Maintenance and Customer Service->Master Data in Plant Maintenance and Customer Service->Technical Objects->Equipment->Equipment Categories->Define Number Ranges
3. IQ01 Create Serial Number
4. MM02 You need to add the above created Serial Number Profile in the Material Master ion the work scheduling view .
5. CO02 Assigning the Serial Number through Production Order,
Also Serial Number can be created automatically by clicking on u201CCreate Serial Number Automaticallyu201D , Release the Order
6. MB31 Do the GR for the above created Production Order and Check in MMBE for serial Numbers
Try and check
Regards
JH
Edited by: Jiaul Haque on Nov 22, 2010 7:43 AM

Revision number for Header material in Production order.

I have maintained Revision number in material mster for Header material in Production order and also for components.
1)Revision number for Header material in Production order is not appearing in AFKO table against production order.
2)Revision number for components in Production order is not appearing in RESB table against reservation.
Any settings for that please guide.

Hi,
Revision number generation is using ECM only possible. Are you using the ECM with revision levels. Check this.
Regards,
V. Suresh

Filter for batch determination of production order

Filter for batch determination of production order
Dear guru ,
We trigger batch determination manually for every production order using CO02.
How can I understand whose are the production orders arenu2019t taking place batch determination?
Checking all the production orders is too heavy ?
Does exist a massive transaction (coois or others) where I can select the production orders with components not assigned to the batch ?
Thanks in advance

Hi
In COOIS > In the initial screen select Documented Goods movement in the list Field along with and other selection criteria and run the Report
In the list of orders > Expand corresponding order to view Documented goods movements list with the components with and w/o batch numbers
Regards
Brahmaji

Tick for goods movement in production order

Hi,
I have one query with reference to tick for goods movement in production order.
Where it comes from as soon as i released the order.
Is there any customized setting or it is stanadard functionality?
Tushar

Hi,
I am not sure about which tick you are talking. So pls clarify exactly which check boxes you are talking in Production Order.
If you are talking about check boxes of Goods Receipt, GR Non valuated & Delivery Completed check boxes then those are standard SAP functionality which comes automatically at the time of creation / release of the order.
Revert with more details in case your query is not resolved.
Regards,
Tejas

Table names for Material Characteristic againgst production order

Hi Guys,
Actually I have a problem in finding the table name for material characteristic against production order such as Individual length, factor, color, etc. I really spend more than a day to find this. But I cudn't make it. Finally I found the flow some how, but is working only for few cases. Here is the flow.
AFKO(RSNUM) --> RESB(OBJNR) --> INOB(CUOBJ) --> AUSP(OBJEK).
T-code: CO02 / Fast Entry tab / Change Configuration(Item Level) / Change Characteristic values.
Anybody knows about this. Please help me out on this. And please note that, it is not the material characteristic from MM01, it is against production order from CO02.
Thanks
Yasin.

Hi Yasin,
The best way to know Table Names in SAP is to use a Transaction Code Called : SQL Trace. Tcode : ST05. This will tell you about all the database tables that have been accessed while the Transaction was executed. And then you do a complete analysis of it, what are all the Tables that have been accessed, the fields and the data transfered. So, it's a complete trace of the SQL Query but you can use the information as needed.
Have a look at the following Links:
http://help.sap.com/saphelp_nw04/Helpdata/EN/17/358df9c9fee2469105731e10756921/content.htm
http://help.sap.com/saphelp_47x200/helpdata/en/d1/801f89454211d189710000e8322d00/content.htm
The best things is that you can use it across any SAP Transaction as it is available in SAP NetWeaver .
Hope this helps.
Thanks,
Samantak.

How to get Operation wise Time for a list of Production Orders

Dear Sir,
We have a list of Production Orders numbers and need to know the operation wise time duration for these production orers (off course the desired time is same as mentioned in the routing for the relevant component)
Kindly guide us as how can we get these timing details .
Rgds
Sonia agarwal

Sonia,
I hope your are refering to setup time, process time, teardown time in the production order.
use report COOIS for it.
In the 'List choose operation.
Give input for the production orders in the slection scren. Execute.
In the report select the columns as per your requirement.
Hope this helps you.
SmanS

Confirmation for Split operation in Production order

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