Control key for external process operation & internal.
Hello,
We have created one control key (ZP01) T code OP67.
In the customisation (OP67) for "External processing" selection field we select "X" i.e. "Internal processed operation / Extarnal processing possible.
If this field is blank then it is a "Internal operation"
If this field is "+" Then it is external operation, in this case system creates the purchase requisition after release the production order.
We want to know,
If this field is with "X", then what is the proceedure to create the purchase requisition for external operation.
Thanks in advance.
Best regards
Nilesh
Hello Brahmankar,
Thanks for your prompt detail reply.
As per your suggestion already we have that setting for another controll key (PP02)
It is std for SAP it is working fine, in this control key the setting is "+" for external proceesing in OP67.
Now my requirement is instead of "+" I made it "X" i.e. Internal processed operation / External processing possible. In this case system is not generating purchase requisition after production order release.
I want to know for external processing whether I have to create purchase requisition manualy?
or any other process we have to follow?
Thanks & Regards,
Nilesh..
Similar Messages
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Control Key for External processing
Hi
I have a work center for external process and a control key created for external as well. In setting up the control key I choose "automatic goods receipt" and "confirmation required".
Then I have 2 semi parts A and B. Same routings are created for them with the work center and control key mentioned above.
When I create production orders for A and B, I can get a purchase requisition for external process and convert it to a PO. Further when I make a goods receipt to the PO, the production orders are marked with status "CNF". What's surprising me is only for part A the goods receipt of production order is done automatically when the PO is done with goods receipt. No "DLV" for the B production order.
I compare the material master of A and B - can't see any difference...
Please give me some suggestion on where I should look into. Thanks a lot in advance.
yuAt least I can see the difference now.
The scenario is still a production order with an external processing operation (PO to supplier).
When I use movement type 101 to GR the PO, the production order gets CNF and DLV
When I use movement type 103+105 to GR the PO, the production order gets nothing and the external processing operation just gets EODL.
For QC process, we choose to use 103 to GR the PO first and 105 is made when quality check is finished. Is there any solution for this issue?
Yu -
Automatically Assign Control Key for External Assignment
Hi All,
Please can someone advise how I automatically assign the External Processing Control Key at the operation level using the Work Centre.
I have a Main Work Centre set up which is linked to every Functional Location. This Work Centre has a default Control Key PM01 - Plant Maintenance - Internal, assigned.
I also have a second Work Centre which has Control Key PM02 PLant Maintenance - External, assigned.
When I create a Work Order the system uses the Control Key assigned to the main work centre and assigns this at the operation level.
When I change the Work Centre for Operation 010, to the second Work Centre (PM02 Control Key) it doesn't pull this through to the operation. I have to change this manually.
Could someone explain why this is the case and how I resolve the problem.
Any help appreciated.
Regards
ChrisTeshin,
Thanks for the information. I have checked the OSS Note the issue is as discribed in the note.
I will look to implement the program corrections shortly and will confirm that the problem is resolved.
Many thanks for the feedback
Regards
Chris -
Tracking of wip material in externally processed operation
Hi All,
As part of production process, most of the operations would be processed internally in the manufacturing plant and some of the operations would be
performed by vendor at his own premises (outside the manufacturing plant). Material will be called as WIP (work in process) material if it completes some of the operations (two operations completed out of four operations) in production process without forming its final product shape
WIP (work in process) material will be sent out to vendor against externally processed operation in production order. We’ve a business requirement to track the WIP (Work in Process, No inventory yet in system) material status details such as when was the WIP material shipped out to service provider by purchasing department or returned back to production floor from stores after receiving from vendor for externally processed operation in production
order
The scenario is explained below and the process in SAP would be as follows.
1. Production order would be created for
respective header material (semi-finished/finished) with required quantity with five operations to be processed, for example: OP10 (turning), OP20 (drilling), OP30 (milling), OP40 (shaping), OP50 (powder coating). OP10, OP20, OP40, OP50. would be processed internally in the shop floor of the manufacturing plant
2.After finishing the internal processing at OP10 and OP20, Operation no 30 (OP30-milling) for the respective header
material would be processed externally by sending the partially processed part(WIP) to vendor outside the manufacturing plant. In SAP, the partially processed part doesn't have any material code and will not be updated in the inventory and will be treated as WIP (work in process) and automatic purchase requisition for external processing through production order is generated as follows
For OP30 Milling (Externally processed operation), from PP module perspective, we would be maintaining a control key which supports external
processing in the Operation 30 (OP30, external processed operation - An externally processed operation is not carried out within own organization, but is assigned to a vendor, who then does the work) with relevant information such as material group, purchase group, description of operation, cost element to track costs in the production order.
When the respective production order is saved, system creates a purchase requisition for external processed operation 30. We can see
the number of the purchase requisition on the external processing tab of operation details screen of OP30 in SAP Production order.
Purchasing department generates a purchase order against the automatic purchase requisition generated in production order, which informs the
vendor which service is required.
With reference to the purchase order – service oriented, the WIP material (no material code exists in SAP) is sent out to vendor. After the material has been processed, the vendor delivers the material back to manufacturing plant. When a goods receipt against purchase order is posted at manufacturing plant, the system displays the received quantity on the external processing tab of operation details screen of the operation - OP30 in production order and also displays in order information system reports. It also possible to track the cost incurred for external operation. However, Goods receipt against production order does not cause an increase in the quantity and value of the warehouse stock of header material of production order.
The above mentioned process is not a subcontracting process - where in we send raw materials and receive semi-finished/finished materials from vendor
3. The respective partially processed part (WIP) received from vendor is sent to shop floor to complete the rest of the process
in OP40 (shaping) and OP50 (powder coating).
4. After OP50, the respective header material (semi-finished/finished) of the production order will be received (goods
receipt against production order) as inventory in respective storage location.
With reference to the above process, we can track the status of receipt of WIP material from vendor after processing at his premises;
however, we can’t track when WIP material ( after completing processing at OP20) was sent out to vendor for external processing by purchasing department and when WIP material was returned back to production shop floor for further processing at OP40 after receiving from vendor by stores.
Please provide your feedback for the possibility to track the details of WIP material (no material code exists in SAP system) sent out to
vendor and received back at shop floor from stores for external processed operation of production order
Thanks for help in advance.
Regards,
RajeshHi Rajesh,
Process what ever you have explained is the right process with respective to operation wise subcontracting as per SAP Best practice. As you rihtly said in operation wise subcontracting PR is created with any material code. Once PR is created after PO and GR actual cost of that particular operation will be seen on the order. I believe sub contact operation after GR can be confirmed through confirmation transactions. Since it is subcontract operation specfic to peration seperate inventory is not tracked instead cost is reflecting directly on order
If you to want to track the inventory of the intermdiate product then you need to have a seperate material code for intermediate product (Eg A) received after second operation and do seperate subcontacting PR for seperate new material (Eg B) by issuing the intermediate material (Eg. A). Upon receivng GR for PO inventory will be updated for the new material (Eg B).This new material can be issued to your final product which has operation 0040 and 0050. Here two different material codes will be required.
Else follow the suggestion given by expert Caetano.
Thanks & Regards,
Ramagiri -
Hi, what is the control key used for sub-operations for which we do not want seperate confirmation. when main operation confirms, the sub-operation should get confirm automatically. please advise.
hi,
You can use PP03 or *PP05 * or any other which dont have tick for confirmation required.
only thing is that , other details also you need to check for.
Depending on your requirements, a sub-operation can contain the following data:
A control key, which specifies
Whether costs are determined for the sub-operation
Whether the sub-operation is processed internally or externally by a vendor.
Whether, afterwards in order processing, a confirmation can or must be made
A wage type for settling incentive wages
Standard values, which are planned values for the activities to be performed in a sub-operation.
External processing data, which form the basis for externally processing sub-operations
User-defined fields with any customer-defined data
Check and revert back
regards
Ritesh -
Need Schedule Lines for the External Processed Operation
Dear All,
In My routing, I have totally 10 operations. 2 of which are externally processed Operations.
When i create Production Order, the system creates Purchase Requisitions for both the Operations.
My client wants, Schedule lines to be created in the Production Order Operations.
Please guide me where will be the settings to get this.
Thanks & Regards
BalaHi,
For schedule lines cofigration kindly check the following Path:
Material management-- Purchasing--
Schdulling agreement
Here you need to do the cofigration of the following as per your requirements:
Number ranges
Docuemnt types
Release procedure
Screen layout ( if required)
Authorization check for GL Account
Regards,
Syed -
hi
how to inspect external process operation which are given for subcontracting, how to reject the operation which was done by subcontractiong
regards
BaswaDear Raj,
Inspection of external process is done in the same way as of internal one.
Please check the following:
1. You must make sure that the operation control key in the production order specifies external processing.
2. You must activate a goods receipt inspection for the operations to be processed externally by:
a. Specifying an inspection type (inspection lot origin 01) in the routing (external processing data for the operation)
b. Activating this inspection type in the material master of the final product
Regards,
Alok Tiwari -
Confirmation of external processing operation
Dear All,
I would like to know is it possible to prevent the confirmation of an external processing operation (pp02 control key) until the Purchase Order associated with that operation is received (GR) ?
I checked the forum for this, but was unable to find any inputs & also in customizing where i find only settings for confirmation of orders & not at operation level.
Hope my problem is clear, await inputs.
Regards,
VivekYes,
it can be done but no through std SAP setting...but with user exit.
Check this exit
CONFPP03 PP order conf.: Cust. specific check after op. selection
CONFPP04 PP order conf.: Customer specific input checks
CONFPP05 PP order conf.: Customer specific enhancements. -
Externally Processed Operation
Hi All,
I want to perform end-to-end cycle for externally processed material. Please provide link or document having step-by-step guideline.
I got following error:
I have performed following steps:
1) In the routing control key maintained which is externally processed (PP02)
2) Purchase Info record (ME11) maintained with 'Subcontracting' item category
3) While creating production order if I select that purchase info record then it prompts me an error "Material class differs from material class from info record"
Purchase Info record is created with 057 class default. The same class is not available under material classification.Raja Sekhar.S wrote:
Hi,
>
> In external Processing
>
> you will not create Production order you have to Create purchase order for the material
>
> In this case you will create Purchase order on the material which you would receive but you will be sending different semi finished material. (because you will be sending one material and after the operation it will convert to other form)
> you should create separate BOM for the material which you will be receiving after external operation
> You have to create work center with Control key=PP02
> with 521 movement type you can send the material to vendor
>
>
> Regards,
> Raj
Hi typing error
Actually movement should me 541 instead of 521
regards,
Raj -
Error in Externally Processed Operation
Dear Experts,
I am setting up "externally processed operation". I have created the purchase info record & the control key is PP02. When I release the production order, I get the following error.
Material class differs from material class from info record
Message no. 06354
Diagnosis
The material class or material group of the info record differs from that of the item.
Procedure
Check the material class or material group entered, or the info record number.
The material group is same in the material & purchase info record. I have also maintained the same class in the material (Class type 001) & purchase info record (Claas Type: 057).
Do I need to make any other settings? Kindly advice.
Regards
Tomwhy don't you use PM02 key?
an operation can only be processed externally if its control key allows or prescribes external processing
just in case: since an external operation has to be sent to a different company, additional data needs to be maintained on the 'External processing' tab page. You can maintain the data in the routing or in the production order
you said that "I have also maintained the same class in the material (Class type 001) & purchase info record (Claas Type: 057)" - what is the 057?? -
Auto Confirmation of Externally Processed Operation
Dear Experts,
I am uing externally procesed operation. The process is working well.
But when I do the GR of the externalluy processed oepration, I want the operation to be confirmed automatically. Is this possible?
Please advice.
Regards
TomHi,
I can think of 1 option.
Create a Z program using BAPI - BAPI_PRODORDCONF_CREATE_ACT & in this program check if control key is PP02 & the operation has received the status EODL. If it has the status then trigger the BAPI to post activity confirmation.
You can schedule the Z program to run periodically in background say every night or every hour or as per your business need.
Regards,
Vivek -
Externally processed operation and planned order
Hello experts,
When an operation is defined as externally processed, once the production order (from a planned order generated via MRP) is created, the purchase requisition for that operation is automatically generated. My question is if it is possible to generate the purchase requisition before generating the production order, I mean, with the planned order.
Although this external operation is defined in the routing, the planned order does not show it and it means that the purchase requisition is not generated.
In our scenario we want to convert the production orders as late as possible to have automatic changes in BOM, but if we do not convert the planned orders to production orders, we won’t have this purchase requisitions.
Is there any way to solve this?
RegardsHi Laura
No, it's not possible to generate the purchase requisition for an externally processed operation before the creation of the production order. The planned order routing is only exploded for scheduling and capacity requirements calculation and an operation is not actually created.
As an alternative, you can create a separated material number and assign the special procurement 30 for subcontracting to this material. If you add this component to the BOM of the parent material, MRP will directly generate a purchase requisition for subcontracting.
BR
Caetano -
Regarding Costing in External processing operation in production Order
Hi Everybody,
We are trying to do sub contracting through external processing operation in production order. In brief, we are creating a production order which contains just one operation and when the prod.order gets released, it creates a purchase req through external processing operation. Pur.Req is being converted to Pur.Order with all the Raw's which we are going to send to Sub Contractor..
The costing issues we are facing are
1. First we receive GR against Pur.Order, once its done, the Raw's which we sent to Sub.Contractor will be backflushed.. but we dont receive the Finihsed part until we confirm the production order.... there is a Gap between this two processes.. so how can we make sure that there wont be any differences in terms of FI..
2. Second issue is, some times even if we ordered 10 pcs, subcontractor can only send 5pcs and 5 pcs afterwards.. but every month end FI dept tries to close the books, so how can we deal with this issue if i receive 5 pcs in this month and remaining 5 in the next month...
If any body dealth with this kind of situation.. your hints will be really valuable,
Adavnce thanks
srikanthDear Srikanth,
Please note the following:
1. First we receive GR against Pur.Order, once its done, the Raw's which we sent to Sub.Contractor will be backflushed.. but we dont receive the Finihsed part until we confirm the production order.... there is a Gap between this two processes.. so how can we make sure that there wont be any differences in terms of FI..
- a) Issue your raw materials through T.Code. - MB1B, Mvt. Type - 541. This will transfer materials from your stock to vendor stock (provided you have initiated vendor material provision and activated 541 mvt. type for PP)
b) After you receive the material back from vendor, run the T.Code MB01, which will cause Mvt. Types 543 and 101. Now the material has come back to your Production order, but not in Storage location stock.
c) Then carry on normal CO11N and MB31 for your production order.
Hope this will solve your problem.
Revert back if you still have any question.
Regards,
Angshuman Kar -
Vendor Bank Details - Bank control Key for Spain
Greetings,
Can anyone tell me how to maintain the bank control key for Spain in the vendor master data? I can see that Spain uses the key to check the combination of bank number and bank account number, and it looks like the validation points to table BNKAIN. However, where do I get the two digit bank control key (from the vendor?), and how do I maintain it in the table (this table is buffered)?
Any advice you have would be greatly appreciated, and I will gladly assign points for helpful responses.
Thanks!Hi Eric,
Thank you for your quick response. My problem is not location of the field itself, but rather on what data to use to populate the field. There is no input help for this field, and the system issues an error message every time I try to populate the field. We ran a trace and discovered that the system appears to be running a check against table BNKAIN. I think perhaps I need to maintain that table, but cannot figure out how to access the table to maintain the entries. Do you know how to maintain this table, or is there a specific bank control key that should be used for Spain? -
Control Key for Quality Management in Procurement
if we activate Control Key for Quality Management in Procurement in material master then wether we need also store a control key at the plant level for quality management in procurement.
if we want want to maintaine
pls tell me how it is
pls expalin
faisalif we activate Control Key for Quality Management in Procurement in material master then wether we need also store a control key at the plant level for quality management in procurement.
I am not clear about your question. But I guess you want to know about control key function. You activate "proc. asctive" box in QM view of material master, that is always at plant level. When you activate this, system automatically asks for a control key & cert type, thats mandatory field.
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