Copying a disk which has a boot camp partition

Colleague has an iMac with a boot camp partition, and the disk has failed.  It won't boot off the mac partition, although the windows partition works fine.  He bought a new 1T disk and we are trying to copy his disk on to it, and will then install the new disk into the iMac.
So it's booted up using the SnowLeopard install disk and I am running disk utility.  First I tried to partition the disk into something that looks like the partition scheme on the current disk -- big partition for os x, little partition for windows, although big & little are 750GB vs 250GB as opposed to the smaller version on the 260GB original.
Then I tried to use the Restore to go from the old bootcamp partition to the new MS-DOS (fat) partition on the new drive.  This failed.  First it resized the fat partition down to an ever-so-slightly smaller partition than the NTFS original, and then generated an error because the partition is too small.
How do we do this?

Loner T wrote:
1. Do you have a TM backup of the OSX which came from this "failed" disk? It may just be a matter of reinstalling OSX too work around bacd blocks?
My boss tried that about a year ago, but it failed again after not too long.
2. What is the failure when switching to OSX from Windows?
Not sure.  Now when I option-boot the machine I can't see either partition -- I can see the installer dvd and the new drive in its external enclosure.
3. Windows can be installed only on the internal disk, which is a Windows restriction that BC enforces. Apple allows OS to installed on external drives. Ask Gates/Ballmer/Nadella why?
4. Yes, you can get data of the disk, not matter how it is connected, internal or external. It is tricky to take a Volume and move it. Can I suggest an investment in Winclone to backup and restore (http://www.twocanoes.com/products/mac/winclone) Windows?
5. Yes, but I would recommend putting Bootcamp Windows back as BC/Windows, rather than virtualizing it using Parallels.
Well moving the new disk in to the iMac is one of the tasks we need to accomplish, so we can do it now.  My plan was to use dd to move the data from the partition on the old drive to the partition on the new drive, once we can get Boot Camp Assistant to create it.  Winclone looks like a great product, but it's $29.  Parallels is only $79, and if a disk fails or you migrate to new hardware all of the Parallels vms come over effortlessly using Setup Assistant or Migration Assistant.

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