Counter Based Maintenance
Hello All
Can any one let me know how the counter based planning can be execute.
If the maintenance is required oon one equipment after 300 hrs & 1000 hrs.
I try to do this but not able to execute properly
1) create equipment
2) create 2 measuring point against the same equipment.
3) create cycle (ip11z) with same frequency.
4) create plan (ip43) and then assign the cycle set and then attach both counter to that plan.
5) after scheduling ip10 then creating measuring document
6) finally move to dead line monitoring
here at 260 hour the system is generating order but that order contain operation of both frequency (300 hrs &1000 hrs)
i also check the hierarchy, in (ip11z ) the hierarchy field is not available like as in ( ip11)
Thanks in advance
kapil
Hello Sandeep
Thnx for your reply but still i am in vain pl have a look elow what i did
I create strategy (E)
Scheduling indicator u2013 time
Strategy unit- H also mention call horizon, n some other parameters
In Packages
1) 288 H 300 hour 1H 1
2) 984 H 1000 hour 2H 2
hour UOM Description Short Descript Hierarchy
Then I create M-Plan via IP42 with the same strategy and attached the task-list. So there is no field to put the counter
May be I am wrong some where ,just review the same and let me know if miss some thing
Regards
Kapil
Similar Messages
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Performance/Counter Based Maintenance Plan
Dear All,
Please guide me the detailed process related with "Performance/Counter Based Maintenance Plan" with step wise(with Tcode) .
its urgent
Please help.
SushantHi Sushant,
as it's urgent, I simply refer to a blpg document created by Maheswaran KD:
Behavior of Performance Based Plan in SAP Plant Maintenance
Please, all credits to Maheswaran!
Regards,
P. -
Steps to create the counter based Maintenance plan
Hi!
Can any body give "Steps to create the counter based Maintenance plan"
(Mater Data,Transactional Data and Customizing Data creation)
Regards,
MDSFRhi
please refer the following link
http://help.sap.com/saphelp_46c/helpdata/en/fe/67ef189d6f11d189b60000e829fbbd/content.htm
regards
thyagarajan -
Counter based maintenance plan triggered improperly
Hi,
we have created one counter based maintenance plan with cycle unit 1000 hours offset unit 0 hours this plan was created on 21.04.2008 . But 68 orders triggered on 19.04.2011 why it was happend.
how find start of cycle reading for the Maintenance plan?
Regards
GaneshHi,
Counter based plan will work based on the Measuring point assigned to that.
In Measuring Point, you would have defined the Annual Estimate. Based on the Annual Estimate & Cycle value in Plan & Scheduling period in the plan, based on all these, call object would be generated.
Doubt in Single Cycle Performance based Plan
Regards,
Maheswaran. -
Counter based maintenance Maintenance plan
Dear all,
I Required help from all of you , I have made one no maintenaance plan with following details :
Annual estimate 120000 Nos
cycle lenth 10000 Nos
schedule the plan 0 Nos and
Plan date call date Next planed counter reading
1 22.2.2011 22.2.2011 New start Hold 10000
2 23.03.2011 23.03.2011 Scheduled Hold 20000
3 22.04.2011 22.04.2011 Scheduled Hold 30000
4 23.05.2011 23.05.2011 Scheduled Hold 40000
5 22.06.2011 22.06.2011 Scheduled Hold 50000
6 22.07.2011 22.07.2011 Scheduled Hold 60000
7 22.08.2011 22.08.2011 Scheduled Hold 70000
8 21.09.2011 21.09.2011 Scheduled Hold 80000
9 22.10.2011 22.10.2011 Scheduled Hold 90000
10 21.11.2011 21.11.2011 Scheduled Hold 100000
11 22.12.2011 22.12.2011 Scheduled Hold 110000
12 21.01.2012 21.01.2012 Scheduled Hold 120000
In this case system check both pland date and next planned counter readind and generate the maintenance order on the call date although next planned counter reading not reach uptpo the planned counter.
But our clint want the maintenance order on next planned counter reading only not on call date please help me the any solution for fullfilling the requirment.
RaghavHi Raghav,
Maintenance order will be generated on counter reading entered in measuring document only.
It is the annual estimate because of which we can see the planned & call dates, which are used for maintenance planning purpose.
Call date and plan dates keep on changing according to measurement documents creation. You create the any measurement document against the same counter which used in plan and see whether dates changes or not.
Dates get changed on counter reading and hence order is generated on counter reading only, not on the dates shown in scheduling as dates are dependent on counter reading.
Sundar -
Preventive Maintenance Order is not releasing as per scheduled Planning in Counter Based Plan
Hi Experts
In The below schenario
There is a counter based maintenance plan. of strategy 100 km,200 km,...1800 km..
Operaton1, Operation2,... Operation3... defined in maintenance package for 100 km, 200 km,.... respectively.
Now issue is that system is releasing order as per sequence of scheduled planing & not according to schedule of current counter reading of counter.
case: At 200km order 1 is released with operation1 only, logicaly system should release order with operation1, & operation2
same like that at 300 km, system has released order with op1 & op2, logicaly system should release order with operation1, & operation3 as per strategy defined in maintenance plan.
In the present condition, what we have to do to get the desired result like for next counter reading of 400 KM system should release order with op1, & op4.
Best Regards
Pravin Gautam1st order is getting generated by 100 KM. While doing Preventive Maintenance, vehicle will not have any movements so that counter reading at the completion should as same as 100 KM.
I am not clear how & why you entered 200 KM for completion of PM order.
Also, if you complete the 1st Preventive Maintenance at 200 KM, from there only system should calculate the next order. Its not Time based as this will come automatically with predefined frequency. Your plan is Performance based & system will act according to the completion of previous Preventive Maintenance.
I don't find any reason to change behavior which is correct. I am not convinced with the development which is giving wrong details to the business. -
Settings for performance based maintenance plan
Hi experts,
Incase of hour or Km dependent performance base plan, how we can fix the reading (In hours or Km) limit or period of order generation? what is the impact of annual estimate? Please give me an example with all readings.
Regards,When you create a plan with a counter (Associate a measurement point of counter type to the same), then you would be able to specify at what intervals (Counter readings for this measurement point), the call object associated to the Maintenance plan should be generated.
The actual call date for this maintenance plan however depends on the "Annual estimate " for the measurement point counter and also the actual counter readings captured for the measurement point
For ex: Annual estimate maintained for the Point : 12,000 Miles .Maintenance for this equipment should be triggered for every 1000 Miles (This should be the counter interval maintained for the Maintenance plan). Based on the above the maintenance plan would generated a call every one month (Annual estimate / period).As an example, when this Maintenance plan is scheduled for 1 yr, then 12 maintenance calls will be generated one each for every month. The actual and scheduled dates for the call depends on the various other scheduling parameters maintained for the Plan.
Its critical for any counter based maintenance plan that the counter reading is Captured , Through measurement documents regularly, EVEN IF THERE IS NO CHANGE TO THE COUNTER READING, Otherwise, the system generates call objects (for example, maintenance orders) based on the estimated annual performance entered for the counter, even though the counter reading has not in reality been reached.
for ex: owing to a vehicle breakdown/ repair if the vehicle has been in repair shop for a month,To avoid a maintenance order being created before it is needed, you maintain the new total counter reading in the system regularly over the period of the month. You then reschedule the maintenance plan using IP30, and the call date is recalculated based on the updated counter reading. In this case, the call date would be later.
[Detailed SAP Help|http://help.sap.com/erp2005_ehp_04/helpdata/en/3c/abbcf6413911d1893d0000e8323c4f/frameset.htm].
Regards
Narasimhan -
What is the use of OR and AND functions in counter based maint plan
Hi
I want to create a counter based maintenance plan...
I entered the measurement reading for the counter, reading is 4000 hrs
IN IP43
I created the counter plan with cycle as 6000 hrs. Once the document reaches 6000 order will be created. While creating the maintenance plan, in the maintenance schedule parameters, i check there is OR and AND functions avaliable...
I know the basic use of both the functions..
But what is the significance in the maintenance plan....
Will it give any effect, between the schedule date and measurement docu entries...
Since i need to maintain like... once the counter reaches 6000 hrs only order should be created.. it should not create once the date as been reached... since due to present condition, i am not running the DG....
Give ur inputs
- PithanHi
Thank you for your reply
As you said...
If you want order to be created only after certain Hrs to be reached to cycle value then you may opt for single cycle or strategy cycle
can u explain how to do it...
In single cycle or stratergy... if u schedule the plan itself, the dates will be populated.. it will calculate with respect to the annual reading we have entered in the measurement document...
My DG overhaul to be taken in every 6000 hrs... i create a plan... i have given the annual reading as 8000 hrs... if i schedule the plan for 5 yrs... wat will be the call objects...
Then i am running the DG for 3 hours a day... my annual running hrs will be 1000 hours.. but my order will be released since it has crossed the dates...
how to control... is it possible to do it in IP43 with multiple counter...
How to do this ?
Cna u explain
- Pithan -
Error while creating measurment documents for a counter (counter based strategy Plan)
Dear Experts
Pl suggest the possible solution for below case
I have a counter based preventive maintenance Plan of 100km, 200km,..... with op1,op2,..... respectively.
Now I have done maintenance for 600 km and going to enter another reading in IK11.
Here, system is giving error
Counter reading in doc. 251591 larger than in subsequent doc. 251585
Message no. IR171
Diagnosis
No counter overflow reading has been defined for the measuring point, and the counter reading that you have entered is larger than the one in the subsequent measurement document.
This is not allowed, since the counter is not marked as running backwards.
System Response
Processing will not be continued.
Procedure
Check your entries and the counter data of the measuring point.
screen shot for measurement document earlier created is asHi Akhilesh
okay . I have not found any error in my last and current reading date and time
screen shot is attached again here for ur reference
now, what thing I have to checked, pl suggest. -
Condition based maintenance plan
Dear Experts,
Can anybody clarify me about the condition based maintenance plan?
How the plan is created and measuring points and measuring documents are controlled?
My requirement is as follow:
I have one equipment, for that equipment I have created a measuring point (Temp) with counter. And the engineer enters the measuring document for that equipment.
Here when the measuring reading reaches certain level, say Temp reaches more that 80 Degree C, i.e., a measuring document is entered for the measuring point with a reading of 82 Degree C, system should generate a maintenance order for that equipment?
How the above scenario is addressed in SAP?
Please help me out.
Thanks in Advance,
Regards.Hi all,
Thanks for your replies.
PS: Ramesh,
The operator maintains the log sheet of the equipments out side SAP, since he doesn't have the access to the SAP system. All the details are entered by Maintenance Engineer or Supervisor. The same log sheet details are entered by them in the system.
Will you please clarify me on thing:
*need to specify the min & max level in your measurement point at which u want to get call*
how can we specify the min & max levels in measuring point? Is it possible through customer exit only? Because I did not able to find those filed in the measuring point master data.
Regards.. -
Plz explain use of MeasPoints & counters and counter based MaintenancePlan
Hi!
My dear PM Gurus
Can any body explain how to create the measuring points and counters and detailed steps
to create a counter based, performance based and condition based maintenance plans, plz.
Regards
MDSFRHi
Create the measuring point for the equipment in IK01. Before you need to create the characteristics for the measuring point in CT04.
For the Maintenance plans, pls find link below from SAP help
http://help.sap.com/saphelp_erp60_sp/helpdata/en/f9/548ab8cdeb11d1950e00a0c93029cf/frameset.htm
Sachin -
Counter Base Maintenance plan.
Hi all,
I had created counter base maintenance plan, speciefied equipment,in equipment maintained measuring point.
Then I created measuring point document, in this I had put 50 volt as my reading & click on SAVE,
then system immediated give masage create noti/service order.
if Yes then it create service order.
Now my question is is there any need to shedule maintenance plan?
Please tell me process of counter base maintenance plan.
kapilHi
Maint plan for coutner
Create the maintenance plan with maintenance strategy(IP11) which suits the performance parameter. Assign proper maintenance item to maintenance plan.
If only one measurement point is created for technical object then it will be automatically picked up otherwise select appropriate among the available once. Set the scheduling parameter according to requirement & specify the start reading. Start reading is in reference to which maintenance plan starts scheduling.
Example: Maintenance cycle is 90 run hrs., Start reading is 6 hrs and annual estimation given in measurement point = 360 Hrs (1hrs/day). Scheduling period = 365 day. Current Measuring point reading = 1 hrs on 1st Jan 06.
Schedule plan on 1st Jan 06.
Call no. @Hrs @Date
1 6+90=96 1st April 06
2 96+90 = 186 1st July.
System schedule call date based on annual estimation and its keep on shifting as counter reading increases with time. System will trigger the call object on schedule date even if measurement reading will not reach the specified value.
Scheduling of maintenance plan
Once maintenance plan is created it needs to be scheduled at regular interval. Single plan can be scheduled by IP10 and Multiple plan by IP30. (Called Deadline monitoring) This can be done manually or batch job can be created.
hope this will help. also please refere saphelp.com for further info
regards
krishna jois -
HI Friends,
We have created a counter based startegy plan. the order should be generated at 500/1000/2000 hours.
Current counter reading is 5, still when the maintenance plan was scheduled 3 orders got generated for the same day.
Could you let me know why this happened? isithis standard system behaviour.
thnaks in advance
Warn regards
VivekHi
counter based plan count the counter on the basis of annual estimate in measuring point
and on the basis of that value only generate the order
so enter the practical value in annual estimate
keep the scheduling period small
try background scheduling
hope will be work
Jitender -
I have made performance based maintenance plan , in this plan i have assin counter with annual estimate 100 nos and my Maintenance plan cycle lenth 10000 nos . ( annual estimate i kept 100 nos because i need maintenance order counter baase only ) so system schedule the plan ,with call plan date 4 jan 2110 .now when i update the maintenance document ,counter reach 100001 system generate the maintenance call with plan date 4 jan 2110 not on order generate date.
but we required the plan date on which maintenance order generate so what can i do in the master data so i can get same date on which maintenance order generate.
Pl help
RaghavThere are 3 things in Maintenance Plan.
Maintenance Plan - Call Date
Maintenance Plan - Plan Date
Maintenance Plan - Call Horizon
Call Date is date on which Maintenance Order gets created.
Plan Date is basic start date of Maintenance Order (when maintenance should start)
Call horizon specifies as a percentage when a maintenance order should be created
In your case i would suggest you to maintain call horizon as 100% that means your order created date and maintenance date (basic start date of maintenance order) are same.
Also plz refer the below link.
http://help.sap.com/saphelp_crm60/helpdata/en/3c/abb377413911d1893d0000e8323c4f/content.htm -
Dear all,
Please be so good and clarify, for me, the following:
For Counter based plans, does the call horizon use measurement documents or calendar days to release the next work order?
Thank you very much.
SorinSorin,
The default is to use a % value of the smallest package/cycle.
Useful info:
Call Horizon:SAP PM
Call Horizon - Maintenance Planning (CS-AG/PM-PRM-MP) - SAP Library
PeteA
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