Cp5225 Printing with smudges at top of page

We've been having a stuggle of a time with one of our newer machines. (3 or so months old) After running a firmware update for it, the printer frequently puts  a smudgy horizontal line across the top of the page. Generally there are 3 or so small vertical marks along the line as well, likely a bit of ink on a roller.  The line will sometimes dim, and then re-darken. It generally goes away after cleaning the rollers but comes right back.
We have:
Cleaned the rollers multiple times, the lines always come back after 6-20 pages.
Swapped out the ink cartridge. The lines seemed to get darker afher this.
Done multiple cold resets/reset NVRAM. It was having issues with running out of memory along side this issue previously, so this was done probably 3-4 times while troubelshooting that.
Reinstalled Drivers.
Is there some way I can roll back the Firmware, on this device? (CP 5225) Most of our problems seemed to start when that was installed. 

What I know:  He's using Adobe Reader X.  I do not know if it's the most recent version.  The problem only exists with PDFs from our web app; he's not having trouble with other sites or with other PDFs.
I do not have a copy of the PDF; I can't give you the copy I downloaded when I logged into his account because there is proprietary confidential information on it, but everything worked fine for me and he's the only user with this complaint, so I believe it's related to his PC or printer, not to our app or to Adobe per se. 
I sent him email asking for more information, but I do not know what printer he's using.  I don't even know what version of Windows he's running. 
Based on some info from Adobe, I suggested he make sure he's using the most recent version (10.1.2), try 'print as image" to see if that's any more successful, and make sure his printer drivers are up to date. 
Given the nature of tech support, if he solves the problem or finds a workaround he's happy with, I may never hear from him again to know.  I just wanted to know if this was a known issue and what recommended resolutions for it might be.  Having not found anything on the web at large, I figured the Adobe forums would be a good place to ask.
Thanks for the time you took to answer.

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