CS5 Issue with PDF exporting to Illustrator?

Hi all,
I'm having issues exporting PNG files to PDF files from Fireworks CS5.  When I export, they're suddenly saving and needed to being opened in Illustrator - which I don't want them to do or have the AI file extension.  Is there a setting I can change?  I need a "traditional" PDF so I can send to a client who does not have Illustrator. 
This issue just started today, and I'm not sure where the source of the change is. 
Thanks and I look forward to hearing from you!
Regards,
Darryl

I very much appreciate your help. As you recommended, I tried the conversion without OCR (useful post is here http://forums.adobe.com/docs/DOC-3062) but again with result "the conversion failed because the file is taking too long to process". This option makes the conversion easier but doesn't help in this particular case. This document doesn't contain any pictures so the recognition wasn't so processing expensive to help shorten the time of the conversion.
We are talking about long (hundreds of pages) but simple document formatted as a table. I expected that the conversion to Excel sheet is simple. If the service is  so complicated, why don't use some spool, take requests and send notifications about the result. You can have hours for conversion, I don't care.
And, if the service is so sensitive, maybe some list of limitations and to-do's in case of problems could be helpful - the best on the home page of the product to be informed before making the order. It isn't possible to spend many hours on discussions and forums and read about the troubles of another people to find the solution. Maybe could be a fair solution to give a possibility to try your tool for free with some limitations (number of pages, number of documents or something similar).
I am grateful that we found a solution and I can cancel my order and get my money back. Unfortunately, this service doesn't fit my needs.

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