CTM or optimizer in Pharma Industry
Dear Gurus,
Is CTM or Optimizer usually used in Pharma industry? I understand the reasons behind the selection of SNP solution that if you just need a simple supply planning with capacity levelling, you go for Heuristics, if you need rule based go for CTM and if you need cost optimization, you go for Optimizer.
In your experience, does Pharma industries go for CTM or optimizer? While I understand it's specific to the business model , does the Pharma industry process support the CTM or Optimizer?
Thanks.
Visu,
I shall put forth a different argument based on my experience with one of the pharma company mentioned by Ken and another that is not listed in the discussion so far.
According to my experience Pharma industry is more of Supply-driven rather than Demand-driven.
As a result PPDS pretty much is the most important planning engine where long-term sequence of orders are carried out. Campaign-based planing is pretty much a mandatory requirement in case of API / Active Ingredient manufacturing. To start with SNP is not capable of doing Campaign-based planning. So it does not matter if its CTM or Optimiser. Frankly speaking I find Heuristic much easier to understand and handle.
One Golbal Pharma major uses SNP for long-term planning (that too heuristic) basically to pass the demand from the markets all the way to the API manufacturing plants. Then PPDS is run for a shorter horizon depending on the product level. For APIs the PPDS plan is almost 1 year out - because when you are doing campaign planning each campaign (for a particular API) typically lasts 2-3 months. That means if on a manufacturing line (a complex series of pressure vessels and piping) you need to manufacturing 4 different APIs you will make the same API after 1 year (3 months per campaig x 4 APIs). For Semi-finished products (like forming the tablets) the production process is faster and hence PPDS planning is not done for 1 year out but maybe upto 6 months. As for the final finish and packing lines each Production Run lasts for few days and hence te PPDS plan is say upto 3 months only. Now given these different production levels you need to maintain master data parameters suitably to match PPDS and SNP planning runs.
This client did not use SNP Optimiser or CTM engine in their planning when I was working. Even now I they are not using these engines.
On the other hand another Indian Pharma major started off APO implementation using SNP especially CTM engine and over a period of time as they rolled out more and more of Production Planning at the plants they realised CTM is not serving the purpose. As far as I know they were in process of switching over to PPDS for the production planning and keep CTM only close to the demand side i.e. the Distribution Centers.
Hope this helps.
Somnath
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http://help.sap.com/saphelp_scm2007/helpdata/en/09/707b37db6bcd66e10000009b38f889/content.htm
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http://help.sap.com/saphelp_scm2007/helpdata/en/a1/b60b4b2fc211d3b6270000e82de178/content.htm
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http://help.sap.com/saphelp_scm2007/helpdata/en/c4/986c39b768ca2fe10000000a114084/frameset.htm
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Speaking of KPIs in practice for pharmaceutical industry, [www.*************|www.*************] may be a good resource for you. It's a catalogue of performance reports that illustrate the use of KPIs.
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Teva Pharmaceutical
Johnson & Johnson
In addition to examples of performance measures, [www.*************|www.*************] also contains a user friendly library of well-documented performance measures. At the moment it lists over 3200 KPI examples, grouped in 73 functional areas, as well as 83 industries and sub-categories.
KPI examples for Pharmaceutical industry are available on this page: [KPI examples - Healthcare|http://www.*************/kpi/industries/healthcare/]
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