CTM planning for process industry

Hi,
We are taking CTM planning run in a process industry scenario where we are having continuous processing. But when we do CTM planning CTM creates PP/DS planned order to meet the delivery date of orders and for some orders their are unscheduled gaps between operation due to non availability of next resource.
Is it possible to create orders in CTM without any unscheduled gaps between the operations as is the case in case of orders created using PP/DS?
Regards,
Sanjog Mishrikotkar

Hi kiran Ghule,
With the functions of the Quality Management (QM) module, you can implement it.
The QM application component supports tasks associated with quality planning, quality inspection and quality control. In addition, it controls the creation of quality certificates you can do this
Explore your self in this module if any problem then come back.
Regards
R.Brahmankar

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Raw material planning for process industry.

I am going to implement SAP R/3 in process industry where i get raw material from farmers.I have to accept all raw material from surrounding villages because it's a government rule.So its necessary that all farmers should produce well quality yield. For that they must follow standard procedure to grow their crop.Is it possible to plan this using SAP PP?
How to face this type of sceanrieo?

Hi kiran Ghule,
With the functions of the Quality Management (QM) module, you can implement it.
The QM application component supports tasks associated with quality planning, quality inspection and quality control. In addition, it controls the creation of quality certificates you can do this
Explore your self in this module if any problem then come back.
Regards
R.Brahmankar

Industry specific verticle for Process Industry

We have implemented MySAP ECC 6.00 in our company. Our company produces BOPP Film. We have implemented 6 modules FI,CO,PP,MM,SD and QM. In PP modules we stuck because of width. I want to ask whether there is any industry specific solution for Process Industry?
Sudhir

Hi Sandeep,
Thanks for your prompt reply.
I will explain you in detail.
Our Company was started in 1980 to manufacture Bi-axially Oriented Polypropylene Films (BOPP) for the first time in India. Since inception we have maintained market leadership in the Indian market and also Continues to be largest BOPP film exporter from the Country. .
In 1996 we have implemented AVALON erp. The implementor was TCS Hyderabad. Presently also it is running very fine but due to technical cnstraints, we decided to switch over to SAP.
We are in process of implemening MySAP ECC6.00. Implementor is WIPRO. As our company is a Continious process industry we expect to implent the PPPI module.
As far as our process is concerned first stage to produce a JUMBO roll. The width may be 1000 mm. Further these Jumbo rolls are slitted as per requirement from customer. Here the width part plays a major roll. The requirement from customer is in any width right from 64 mm to 500 MM. Let us say our product code is xyz with various width. Our main requirement is widthwise stock and widthwise costing. We do not want to incorporate the width in itemcode. How can this problem will be solved?
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Hi All,
Can anybody explain what is PP-PI (Production Planning for Process Industries) - Repetative manfacturing. What is BW Developers role in this and wht types of Cubes, Extractros etc.
Please suggest me.
Thanks,
KN

Thanks for your replay.
No really I don't like to make the batch mandatory, during the good issue is not feasible inform the batch due to it is not managed in the Process Control System. Due to the behavior of PI_CONS if for batch managed materials the batch is not informed in the message or in the reservation an error is trigger. In the reservation snot feasible inform the batch because in that moment is unknown.
My question is if it is feasible some how have like FIFO batch determination when the process message is processed without creating a custom message.
Thanks in advance

MRP Planning for Service industry

Dear All,
I need an information regarding Lot Size with Diff. MRP types and its functions & effects in requirement proposals.
Any body can help me on this point.
Best Regards,
Krishna

Try using Characteristic Planning

Scenario about process industry

1) please tell me steps or scenario for process industry?
2) what is the difference between descrete manufacturing & process industry?

Hi,
Process industry where the production process is set and its continuous or batch production
e.g.consumer goods
discrete is like industry having production as per order only
e.g.machine manufacturer
You have certain industry specific scenarios in SAP to map these
Hope its clear to you
BR
Diwkar

How to treat the accounting entries for the Process industry?

Hi SAP Gurus,
I am working with the Process industry client. Here one raw material goes with chain of process. In one plant half of the process will carried out and the rest of the half process would be carried in another plant. the entire accounting entry would be as follow.
Plat A
While Purchasing the RAW material the account entries are
Raw material Inventory A a/c     Dr
     To GR/IR a/c                Cr
While issuing material to process order
Consumption a/c      Dr
     To Raw material A inventory   A/c      Cr
While the FG receipt into the stock
FG B inventory      a/c     Dr
     To COGM   a/c      Cr
Stock Transfer from Plant A to Plant B
Goods issue from Plant A
Goods in Transit   a/c        Dr
To FG B inventory      a/c     Cr
Plant B
Goods Receipt at Plant B
FG B inventory a/c      Dr
     To Goods in Transit a/c      Cr
While issuing Goods to process order
Consumption a/c      Dr
     To FG B inventory a/c     Cr
While Final FG receipt
FG C inventory a/c Dr
     To COGM a/c          Cr
In this case mine consumption account gets hitted two times. One at Plant A and another at Plant B. So in my P&L account the consumption will be in two times. In this case how should i treat the accounting entry??
Advance thanks for the help.
Regards,
Deva

Hi Ravi,
I have discussed with my user. The business requirement is they want the plant wise Balancesheet and Financial statement. If i do the stock transfer from one plant to another it is very difficult for me to get the balance sheet. What we are planning is while transfering one plant to another the FG invertory credit agaist Intra transfer account (One P&L account) then in the receiving end the intra transfer a/c debit to FG inventory so that i can get the trial balance.
I will get back to you once i get the solution for this. Let me know if you have some idea on this.
Thank you.
Deva.

Production Planning for industry getting raw material from farmers.

I am working in a process industry where i get raw material from farmers.My production(quantity and quality) is compltely depend on the quality of raw material.How can I plan this in SAP, So that I can get good quality of raw material.

Hi
SAP is ERP package which provides complete integration between all the other industry modules like Finance, Materials, sales, Production and Quality.
The present system of your Production and Quality has to be mapped in the SAP. But the data has to be flown from the present systems to sap. We built some controls for Raw material inspection for quality, it will allow only raw materials which will meets your specifications. And at any point of time you will have better control on the production also. We can can easily which raw materils are used for production etc.
Regards.
Balu

Any ideas on this plan for a process chain?

Hi,
I have 6 ODSes. I load these on a daily basis with 6 different flat files. ODS1, ODS2 and ODS3 needs to be loaded first before ODS4, ODS5, ODS6.
Once all six ODSes are loaded, they are then aggregated based on some two key fields to and loaded into a cube. Npw I want to automate the process.
Can you please check if my plan for the process chain is right:
1. Start Process:
direct Scheduling
Change Selections:
Start date & Time
Period Jobs: check
Periodic Values: Daily
Restrictions: Always execute job
2. Indexes:(this flows into the first 3 ODSes)
Delete indexes
3. Load Data:
Load Data ODS1
Load Data ODS2
Load Data ODS3
4. Activate ODS1
5. Activate ODS2
6. Activate ODS3
(? What do I setup here so that the following will be loaded only if ODS1, ODS2 and ODS3 are successful)
7.Load Data
Load Data ODS4
Load Data ODS5
Load Data ODS6
8.Delete Indexes
9. Load Data
Load data from ODS1, ODS2, ODS3, ODS4, ODS5, ODS6 to the CUBE
10.Activate Cube (?Needs to activate cube? Is there a process type like that of activate ODS)
11. Create Index (Hm, will the Delete and create indexes in this plan take apply to both ODS and Cube)
Thanks, I will lovr to get hint from you. How do I factor in PSA? i.e. To always go to PSA then to ODS and Cube?

Hi,
1.Start the process.(as per your requirement)
2. Load the data to ODS in parallel (ODS1 , ODS2 & ODS 3)
3. Activate the three ODS , with separate ODS activation process type.
4.Put an AND condition
5. load data to ODS4 ,5 and 6
6. Activate ods4 ,5, & 6.
7. delete index for cube
8. load different data from ods to cube
9. create index.
                start
load ODS1 -- Load oDS2 -- Load ods 3
Activate ODS1 - Activate oDS2 - Activate ODS3
                 AND (process)
Load oDS4      load ods5    load ODS 6
Activate oDS4 Activate ODS5 Activate ODS 6
                 AND
          Delete the index
           Load data from different ODS to cube
            Create Index
   there is no concept of activating the cube .. it is only applicable to ods.
Regards,
Siva.

How to stop message "planned for outbound processing"?

We have two messages with status "planned for outbound processing". Because we want to quit them i want to know how to do this?!
Can somebody help?! these messages seems to be stuck because of java-mapping!?
br

Hi,
Check the Queue name in Sxmb_moni and as expert Aamir mentioned go to Tcode - SMQ2 look for the Queue name and delete the message.
Cheers
Agasthuri Doss

Can not create planning function types (for process empty records)

Hi! SAP Experts,
I want to copy 0RSPL_FORMULA to another function types for processing empty records, ZRSPL_FORMULA. I checked this function type via RSPLAN, there is no error!. But when i try to use it in planning modeler. We found the error message "Infoobject 1FORMULA is does not available in version A". Do we need to create this infoobject?... Anyone know, please let me know.
Thanks,
Sake

Hi!,
Thanks for your help but I've already put that parameter,HIDDENFORMULAVARTAB->1FORMULA, in my planning function, ZRSPL_FORMULA. I validated it and no error found. But when I go to planning modeler, in web browser, and try to create a new planning function based on ZRSPL_FORMULA. I found the problem as I mention in previous message, "infoobject 1FORMULA is not available in version A". I try to search this infoobject in my system. The result is there is no this infoobject in my system. So, my question is do i need to create it with myself? What kind of infoobject i have to create? Key Figures or Characteristics?
Anyway, If I have to do this, why 0RSPL_FORMULA still used as normal.
Brgds,
Sake

Any plan for "BIA process types" for Process Chains?

Hi,
This morning one of our blades (with Versoin 49) become unresponsive due to memory leak; RFC server on the blade was not releasing the memory. As you know by now, when it happens we restart the server on that blade and things start working until the next time.
As a preventative measure, we would like to create a program and put in a process chain to restart the RFC and Index servers for all the blades everynight. Do you have any program already to do so? We identfied the api's already but wanted to see if somebody already doing this.
Or even better, is there any plan for creating new "BIA process types" for the process chains that we can drag/drop instead of writing programs?
Cheers
Tansu
Edited by: tansuaksu on May 4, 2009 6:27 PM

RSDDTZA_EXECUTE_BIA_ACTIONS
[OSS Note : 1001091|https://service.sap.com/sap/support/notes/1001091]
[OSS Note: 1271412|https://service.sap.com/sap/support/notes/1271412]
See if this helps.

Planned cost for processing the component

Hi All,
How to see the planned cost for processing any component or finished product in SAP.
I don't want actual cost for processing the component.
Regards,
Shailendra

After releasing production order all primary and secondary costs get attached to the order.
You can see planned cost in Tcode:CO02>>>>Goto>>>>>>>Costs>>>Analysis>>>under cost trend layput.
Yogesh Thorat

Rework process for Customer returns in process Industry.

Hi Gurus,
We are working in a process Industry. The process is here we do
Sales order
MRP run
Process order
Process order confirmation
delivery
billing.
Now the scenario is, once delivery done, customer returns the goods for rework.
To complete this process, how can i go ahead and whether this will reflect in the PP module or not & how can we interrelate the SD with PP in this regard.
Note: we dont have the CS module now
Thanks.
Thyagarajan.
Message was edited by:
thyagarajan krishnamurthy

Hi amith,
for return process you have to follow RE document type and LR for pgr
while coming to excise you should have to do J1IEX without purchase order the the values of excise will be reversed .
it should resolve your issue
bvdv

Which interface for documents for process manufacturing for chem industry?

Hi,
My partner is looking for a technical contact who could help him in finding the right integration to manage technical documentation for process manufacturing in the chemical industry.
Not sure if this is the right forum but any advice would be appreciated.
Thanks, Seher

Hello Seher,
as there are several ways in SAP to manage documents I need som emore information to give you a reliable answer:
What is the process you want to support, what do you want to do with the documents?
Do these technical documents have a lifecycle?
What are the requirements to "manage technical documentation"?
What do you mean with "integration"? E.g.: Do you want to link a document to an SAP object?
Where are the documents today, file server?
Best regards,
Michael

CTM planning for process industry

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