De-asemble Order

Question

Hi Experts,
We are facing problem in de-assemble order. Suppose we receive 50 nos finished goods from customer as customer return and when we want to de-assemble the 50 nos finished goods to child items, we create production order thru C001, Order type D001(which we have created for dismantle order), in the prod order in child items view, we have to put negative sign on each of the child item, sothat when confirm the child items generates thru mov type 531. But we don't want any manual intervention, we want system should automatically put negative sign on child item or some other way out sothat the child items generates automatically and consume finished goods. We don't want to give manual changes right to the user.
The Original production order confirmation was way back suppose two-three years back and the quantity was 5000.
Please suggest any wayout of this problem.
Regards
Ishu

Answer 1

Dear
It is one kind of By-product scinario .Please do the following to MAP this process : Let say you have materla A to be recived from customer and B needs to  to dismantled into child items .No need to create differnt production order type .
1.Recieve the material A from custer through Retun Sales Order and bring into stock -Unresticrted
2.Create BOM for B with A's BOM Compoenets ( C, D,E,F, )  as negitve qty and A as positive qty  .Here B is getting produced as main product and C , D , E are comeing out of A while the production of B.
3.Create routing with mini labout activity which needs to dismalt the A in CA01
4.Create direct production order of B in CO02 and subsequnetly follow MTS process or MTO process.One you create B's PO , you have to Relase , Material avalablity check .
5.Do MIGO -261 for B where 531 will trigger for C and 261 will happen for A .So C will added into inventor whoch you can sale as TAN item through normal sales Order in VA01.
6.Now , goto CO11N -confirm the activity and finally do MIGO-101 through which you will receiev C, D,E, B into stock .
Refer : Disassembly production order
Regards
JH
Edited by: Jiaul Haque on Dec 27, 2010 12:32 PM