Dependent requirements distribution via Operations time

Good Day SAP expert!
Can we set up the system (Distribution key) so that Dependent requirements distribution will be based on Operations time instead of just Order start date and Order finish date and spread evenly?
For example, my planned order starts at 23:00 on first day and ends on 23:00 the 2nd day, the dependent requirements of the component will be 4% on 1st day and 96% on 2nd day or at least round to 10% increment. Please advise.

Reden Manguerra,
You want system to dynamicaly split the component allocation percentage depend upon the requirement dates and time remaining in shift , its not possible.
if you have fix timings or the splits with fix percentages then you can acchive it by maintaining operation same as number of time you need split and you need to maintain same compoenet on different possitions of BOM so that you can allocate it to respective operations and in item details screen you need to maintain floats between operations.
Check and revert back for further discussion.
regards
Ritesh

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Planning of dependant requirements in continuous production

Hi Experts,
The scenario is as follows.
We are producing a bulk material and packing it in to bags. We have orders for bulk material and packaging material. This is a continuous production. i.e. we donu2019t have to wait till the completion of the bulk material production to start the packing.
Just after the production of 1st batch of bulk, I can start packing. This means the bulk material order and packing material order are overlapped. How can I map this scenario in R/3 MRP so that the overlap appears in the scheduling?
Thanks & Regards
Prathib

Prathib,
What I am looking for is an overlap when I run MRP.
I am going to assume that the 'bulk material' is a component of the 'packing material'. I believe you can achieve your requirement through your BOM explosions. The dates of dependent requirements can easily be offset from the start date of the higher level (packing) order.
One method is to assign portions of the Bulk component BOM to different routing operations of the higher level (packing) production order. For this to work, you obviously must have more than one operation in the higher level (packing) order. You also must use Lead time scheduling during the MRP run to make this work for the planned orders.
A second method is to use a fixed offset. In this case, the lower level (bulk) order completion date is offset from the higher level (packing) start date by a fixed duration of days. This offset can be entered at the detailed item level in the BOM (CS02)
Finally, you can create a distribution function (OPB3), and a distribution key (OSPA), in which you can fine tune exactly the timing of the dependent requirements, using 'percentage of completion logic'. This distribution key can then be assigned at the detailed item level of the BOM.
http://help.sap.com/saphelp_erp60_sp/helpdata/en/f4/7d2b2b44af11d182b40000e829fbfe/frameset.htm
http://help.sap.com/saphelp_erp60_sp/helpdata/en/ea/e9b42c4c7211d189520000e829fbbd/frameset.htm
Best Regards,
DB49

Dependent Requirements are falling on Non Working Day

Hi,
I have my dependent requirements for my ROH material on 15.05.2011 which is a Sunday, Non Working in my Factory Calendar. How is this possible?
Details are as follows.
ROH A MRP type PD is required for FER B MRP Type X0
ROH for FER as per system reqmtn fall on 15.05.2010 which is Sunday. What is wrong in my settings.

Nilesh,
Prasobh has already suggested what you should be investigating. Your finished goods Planned order was (presumably) not generated in ERP. Dependent requirements come from the Planned order.
The Planned order for FER is being generated in an external system (presumably APO, yes?). The start date for this order, and therefore the dependent requirements, are generated somewhere other than ERP. Unless you schedule/reschedule this planned order in ERP, the date generated in the external system will be the date that drives the dependent requirements for the lower level. Regardless of any factory calendars.
I don't know what your external system is. However, before you investigate there, there is one more topic that the other experts haven't asked you, and that is the BOM of your FER material. Look at the BOM for the parent part that is driving your dependent requirement. Look at the details of the item that contains the component that is giving you heartburn. Entries in Lead time offset, Operation LT offset, Distribution key, and Special procurement can have an impact on the dependent requirement date.
If APO is in fact your external system, you should be aware that virtually all of the items mentioned by JH and other experts should be flawlessly replicated in APO, and they have influence over the scheduling of the start dates of the FGs planned orders. In addition, the same items in ERP can also have an impact if you have set up scheduling (re-scheduling) in ERP.
If you are using APO, I suggest a few things to check:
Transactional Consistency between APO and ERP, and especially any blocked queues
Resource in APO. Does it match the ERP info?
PPM or PDS. Does it match your BOM and Routing info?
Factory calendars in APO. Do they match the ERP calendar?
Any Calendar timestreams in APO. Are they up to date?
Also, if you are using APO for your FGs, you might want to post this question in one of the APO forums instead of a PP forum.
Best Regards,
DB49

After capacity leveling dependent requirement s to be adjusted

hi
iam planning a fert product on 30 th agust for 100nos
created md61 -pir for 100 nos
done mrp run at mdo2 and got scheduled dates for 100nos which has gone beyond the requirement date as i was chhosed leed time scheduling and made dependent reqirement proposal for the order operation date.
here the important thing is the work center which i nedd to produce was fully engaged inthe period (schedule period which system proposed) .hence i made capacity leveling and planned order dates were changed again
which are actual producion dates
after capacity leveling my planned order was firmed
my problem here is the dependent requirement proposal date also
need to be changed with respect to firmed planed order.
how to achive this
i tried with opu5
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plz suggest
sasikanth
vst-it projects

hi
i tried it but unfortunatly it is creating a new planned order and giving exemption messge to the firmed planned oder as cancel the proposal
which is not at all acceptable
means for a single PIR
i made mrp run AND got planned order , after leveling the planned order was firmed
means my pir was satisfied with this
i made mrp run without changing PIR dates and quantity by expecting that it should propose a new dependent reqirement
but system created a new planed order to pir date which sholud not happen.
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sasikanth
vst-it projects

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Hi Friends - I want to execute a full cycle Make to Stock Scenario with Materials planning using MRP.
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Purnendu

Hi Dhaval, Sandeep, Ashok - Thanks a lot for your replies.
I have checked the Planned Order Created through Planning Run.
If I click on the Components Tab I am getting following message
No material components were determined
Message no. 61027
Diagnosis
Until now, no BOM explosion has been carried out or no BOM has been created for this material yet.
Procedure
Either explode the bill of material for this material, or
create the components manually by processing the planned order in change mode.
If I try to explode the BOM through Header Menu - Edit> Explode BOM
I am getting the same message.
If I click on the Bill of Material Tab - I am getting the same above messge.
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Nil - Selection by Order Quant.
1 - Selection by Explosion Date
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MRP Planned order generation for Order reservation excluding Dependent Requirements

In our Project we have a requirement like for FG stage & SFG1 stage are M.T.O So after sales order are punched through MD50 we have created Planned orders against sales orders,But dependent stages like SFG2 & SFG3 which are pure M.T.S so only Dependent requirements will get generated.Suppose for SFG1 i have partially converted planned order to Production order then for component SFG2 we get Partial Quantity as order reservation.Now requirement is if i run MRP for SFG2 system need to generate demand only for order reservation excluding Dependent requirements.Is there any possibility where we can generate demand only for order reservation.As system will create Planned order for SFG2=Dependent requirement + Order reservation

Hi Uli,
Suppose i have Sales order--100 kgs for FG
B.O.M levels
1.FG-----M.T.O
2.SFG1---M.T.O
3.SFG2---M.T.S
4.SFG3---M.T.S
5.ROH
So if i run MRP via MD50 system would generate planned orders for FG & SFG1 level as they are M.T.O specific
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FG-100kg planned order
SFG1-100kg planned order
SFG2-100kg dependent requirement.
Now suppose i have partially converted SFG1 planned order to production order
SFG1--100kg planned order to 30 kg production order
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-70kg dependent requirement & 30kg order reservation.
Here my requirement is if i run MRP for SFG2 in MD02 as these stage is M.T.S system should provide 30 kg planned order & if we see down the line it would be like
Now my requirement list would be
FG-100kg planned order
SFG1-70kg planned order & 30 kg production order
SFG2-30kg planned order & 70kg dependent requirement.
SFG3-30kg planned order
ROH-30kg Purchase req
Client requirement is like these..

Update operation times in routing

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I need to do a mass change on routing in order to update operation times.
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Dependent requirements

Dear friends,
For example I am having a Sales order for 20 items. Due to some constrains, at a time I can not produce more than 1 item. So I am creating a production order for 1 item with reference to a sales order (using CO08).
My problem is while running MRP, system is creating the dependent requirements for all the 20items. So I want to run MRP for the production order (like MD50 for sales order). Otherwise my MRP run should not consider the Sales orders for the dependent requirements calculation.
Dependent requirements for all the 20 items is creating a big confusion. My scenario is pure MTO. Down the line all the production is for the respective sales order only.
Please suggest me...
Regards.

Hi Kodand Nag,
Please explain your scenario once again, I get confused little bit,
What I understood from your last reply, u have created sale order with order qty is 20 nos for one material. (I assume).
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Here u want system to consider production order not sale order requirements This is not possible.
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Regards
Pradeep

Dependent Requirements report required

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I'm searching for transaction which will generate a report with total of dependent requirements for a given FG material list:
Do you know if there are such type of transactions in SAP?
Kind Regards
Andrey

Hello!
We had the same problem, and our solution was making this report in ABAB. In ABAB you can call structure MDEZ and filter it by "MRP element"= DepReq.
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Best Regards,
Marcin

Dependant requirements are to be considered in reorder point planning

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We are currently using safety stock planning with PD.but the problem is that MRP triggers a procuement proposal when ever the availabile quantity(not the stock) falls below safety stock(as it considers MRP elements like DEP REQ etc in the net requirements calculation).
Now if i propose VB,it does not consider the dependent requirements at all(they are not even displayed)
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I appreciate your help in getting me through with this.Thanks.
Ram

Dear Ram,
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ther you will find the field 'Reorder point planning with external requirements'
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best regards

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Dear PPDS experts,
I am facing problem with distribution key . I have updated the Distribution key GLEI (Equal distribution) in Production version and the same has been updated in the BOM component. When I run product Heuristics in the PPDS system is creating one planned order in APO and Respective dependent demand. When that Planned order moved to ECC system, because of the Distribution key it is splitting the order quantity in the planned order duration equally, but it is not splitting the dependent demand of the Component.
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Regards
Prabhakar Reddy

Hi Tiago,
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Regards
Prabhakar

Error " No working/operating time maintained in work center for scheduling"

Hello Friends,
When i am scheduling the planned order than in scheduling log, system throwing the error "No working/operating time maintained in work center for scheduling".
Message no. C7014
But in workcenter, i have attached the grouping and in interval and shift for the available capacity 1, i have maintained the shifts.
According i can see the capacity on that workcenter in CM01.
Same error i am getting when i am scheduling the routing and check the scheduling log.
Regards,
Jitendra.

Hi
Have u checked , to maintain the time required to perform the activity in the work-center?
please check, i think, we have to maintain for each activity type.
regards,
rasika

Dependent requirements distribution via Operations time

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