Difference in material cost?
Description : Hello,doing an analysis on std cost for turbo 751578-5002 plant 8492, we have found an issue on Material Cost.
As you can see from the attached file, the CK13N tcode shows as Material Cost 6998,54 Eur (6152.54+846.00).
The sum of all components is 7376.83 Eur. We have attached with screen shot, BOM & Break up of costcomponentsheet.
Please can you explain why there is this difference
Product : SAP - Finance
Severity : 4
Order Material Material Description RefDocNo GBP EUR Postg Date GBP Unit EUR Unit New Euro Price New PN Euro Price
101542053 400749-0006 PISTON RING 4913138496 48.34 64.10 16/01/2008 19.34 25.64
101542053 400788-0610 BOLT 4913138496 67.49 89.50 16/01/2008 27.00 35.80
101542053 433351-0001 BOLT 4913138496 11.69 15.50 16/01/2008 4.68 6.20
101542053 435034-0002 SEAL 4913138496 20.44 27.10 16/01/2008 8.18 10.84
101542053 435772-0001 BOLT 4913138496 14.10 18.70 16/01/2008 5.64 7.48
101542053 435782-0001 Clamp 4913138496 46.98 62.30 16/01/2008 18.79 24.92
101542053 435794-0001 Pin 4913138496 14.43 19.13 16/01/2008 5.77 7.65
101542053 700590-0001 PISTON RING 4913138496 51.52 68.32 16/01/2008 20.61 27.33 26.90
101542053 713782-0002 HSG,CENTER 4913138496 1,238.61 1,642.50 16/01/2008 495.44 657.00
101542053 400702-0018 RETAINING RING 4913138496 1.58 2.10 16/01/2008 0.63 0.84
101542053 434676-0001 BEARING,THRUST 4913138496 118.67 157.37 16/01/2008 47.47 62.95
101542053 434677-0001 COLLAR,THRUST 4913138496 114.22 151.47 16/01/2008 45.69 60.59
101542053 700591-0001 SPACER,THRUST 4913138496 105.57 140.00 16/01/2008 42.23 56.00
101542053 403069-0177 O-RING 4913138496 34.86 46.23 16/01/2008 13.94 18.49
101542053 400696-0009 CLAMP 4913138496 12.86 17.05 16/01/2008 5.14 6.82
101542053 434684-0001 Shroud 4913138496 99.69 132.20 16/01/2008 39.88 52.88
101542053 435795-0002 BEARING,JOURNAL 4913138496 158.36 210.00 16/01/2008 63.34 84.00
101542053 434820-0003 Backplate 4913138496 380.82 505.00 16/01/2008 152.33 202.00
101542053 436563-0009 "WHEEL,COMP" 4913138496 1,100.99 1,460.00 16/01/2008 440.40 584.00
101542053 435197-0005 WASHER 4913138496 8.05 10.68 16/01/2008 3.22 4.27
101542053 722531-0001 Adapter 4913138496 39.59 52.50 16/01/2008 15.84 21.00 30.00
101542053 432996-0008 HOSE 4913138496 160.25 212.50 16/01/2008 64.10 85.00
101542053 751578-5002 TURBOCHARGER SERVICE 4913139505 -17,349.93 -23,007.36 16/01/2008 -6,939.97 -9,202.94
101542053 712291-0019 HSG,COMPRESSOR & ACTUATOR ASSY 4913138496 3,359.53 4,455.00 16/01/2008 1,343.81 1,782.00
101542053 435788-0061 THWA 4913138496 4,009.94 5,317.50 16/01/2008 1,603.98 2,127.00
101542053 435419-0006 NUT 4913138496 33.93 45.00 16/01/2008 13.57 18.00 435419-0003 21.00
101542053 434715-0055 Wheel-Turbine-Assy 4913138496 2,522.48 3,345.00 16/01/2008 1,008.99 1,338.00
432546-0002 58.56
101542053 14086998 76.63 141.75 76.63 16/01/2008
101542053 14086998 1,060.43 1,961.68 1,060.43 16/01/2008
-3,574.94 -4,740.61
-14.3 -18.96
CK13 GBP
10 Material 4,023.08 40.23 4,023.08 13,774.99 Material
15 Subcontracting 553.19 5.53 553.19 55.10
25 Material O/H 1.96 0.02 1.96
35 Direct Labor 571.31 5.71 571.31
45 Direct Overhead 30.65 0.31 30.65
55 Manufg Indirect 767.65 7.68 562.47 205.18
65 Plant Overhead 598.66 5.99 592.01 6.65
70 Production Overhead 0.00
75 Base Costs LT 393.47 3.93 393.47
150 Tooling 0.00
Total 6,939.97 69.40 1,547.95 5,392.02
Tot GBP std cost for 250 pc 17,349.93
Material Cost 4,576.27 45.76
OH 2,363.70 23.64
x 250pc
5,909.25
Tot mfg GBP expected on turbo 751578-5002
CK13EUR
10 Material 6,152.54 61.53 6,152.54 18,266.75 Material
15 Subcontracting 846.00 8.46 846 73.07
25 Material O/H 3.00 0.03 3
35 Direct Labor 873.71 8.74 873.71
45 Direct Overhead 46.87 0.47 46.87
55 Manufg Indirect 1,173.97 11.74 860.19 313.78
65 Plant Overhead 915.54 9.16 905.37 10.17
70 Production Overhead 0.00
75 Base Costs LT 601.74 6.02 601.74
150 Tooling 0.00
Total 10,613.37 106.13 2,367.30 8,246.07
Tot EUR std cost for 250 pc 26,533.43
Material Cost 6,998.54 69.99
OH 3,614.83 36.15
x 250pc
9,037.08
Tot mfg EUR expected on turbo 751578-5002
Display Material Cost Estimate with Quantity Structure 1
02.04.2008
Costing structure Total value Currency Quantity Unit of Measure Resource
TURBOCHARGER SERVICE 10,613.37 EUR 100 PC 8492 751578-5002
TURBOCHARGER SERVICE 6,939.97 GBP 100 PC 8410 751578-5002
THWA EUR GBP 2,127.00 EUR 100 PC 8492 435788-0061
2127 0.55
THWA 2127 4.04 2,127.00 EUR 100 PC 8498 435788-0061
1069 12.09
HSG,TURBINE-CST 68 2.79 1,069.00 EUR 100 PC 8498 434905-0001
BUSHING 106 19.62 68 EUR 100 PC 8498 432635-0032
ARM & VALVE ASSY 38 23.4 106 EUR 100 PC 8498 435571-0026
CRANK ASSY 0.84 16.3 38 EUR 100 PC 8498 410945-0001
0.62 55.58
RETAINING RING 18.49 4.46 0.55 GBP 100 PC 8410 400702-0018
4.27 38.3
RETAINING RING 30 1165 0.84 EUR 100 PC 8492 400702-0018
35.8 54.93
BOLT 24.92 5 4.04 GBP 400 PC 8410 433351-0001
85 34.58
BOLT 6.82 16.77 6.2 EUR 400 PC 8492 433351-0001
58.56 41.16
O-RING 1782 4.88 12.09 GBP 100 PC 8410 403069-0177
84 430
O-RING 7.65 132 18.49 EUR 100 PC 8492 403069-0177
52.88 36.62
WASHER 25.64 17.59 2.79 GBP 100 PC 8410 435197-0005
62.95
WASHER 7.48 4.27 EUR 100 PC 8492 435197-0005
10.84
Adapter 584 19.62 GBP 100 PC 8410 722531-0001
60.59
Adapter 21 30 EUR 100 PC 8492 722531-0001
657
BOLT 1338 23.4 GBP 400 PC 8410 400788-0610
1338
BOLT 186 35.8 EUR 400 PC 8492 400788-0610
186
Clamp 773 16.3 GBP 200 PC 8410 435782-0001
773
Clamp 202 24.92 EUR 200 PC 8492 435782-0001
56
HOSE 26.9 55.58 GBP 100 PC 8410 432996-0008
14035.25 2115.66
HOSE 85 EUR 100 PC 8492 432996-0008
CLAMP 4.46 GBP 200 PC 8410 400696-0009
CLAMP 6.82 EUR 200 PC 8492 400696-0009
STUD 38.3 GBP 200 PC 8410 432546-0002
STUD 58.56 EUR 200 PC 8492 432546-0002
HSG,COMPRESSOR & ACTUATOR ASSY 1,165.00 GBP 100 PC 8410 712291-0019
HSG,COMPRESSOR & ACTUATOR ASSY 1,782.00 EUR 100 PC 8492 712291-0019
BEARING,JOURNAL 54.93 GBP 100 PC 8410 435795-0002
BEARING,JOURNAL 84 EUR 100 PC 8492 435795-0002
Pin 5 GBP 100 PC 8410 435794-0001
Pin 7.65 EUR 100 PC 8492 435794-0001
Shroud 34.58 GBP 100 PC 8410 434684-0001
Shroud 52.88 EUR 100 PC 8492 434684-0001
PISTON RING 16.77 GBP 100 PC 8410 400749-0006
PISTON RING 25.64 EUR 100 PC 8492 400749-0006
BEARING,THRUST 41.16 GBP 100 PC 8410 434676-0001
BEARING,THRUST 62.95 EUR 100 PC 8492 434676-0001
BOLT 4.88 GBP 400 PC 8410 435772-0001
BOLT 7.48 EUR 400 PC 8492 435772-0001
SEAL 7.09 GBP 100 PC 8410 435034-0002
SEAL 10.84 EUR 100 PC 8492 435034-0002
WHEEL,COMP 382 GBP 100 PC 8410 436563-0009
WHEEL,COMP 584 EUR 100 PC 8492 436563-0009
COLLAR,THRUST 39.62 GBP 100 PC 8410 434677-0001
COLLAR,THRUST 60.59 EUR 100 PC 8492 434677-0001
NUT,LOCK 14 GBP 100 PC 8410 435419-0003
NUT,LOCK 21 EUR 100 PC 8492 435419-0003
HSG,CENTER 430 GBP 100 PC 8410 713782-0002
HSG,CENTER 657 EUR 100 PC 8492 713782-0002
Wheel-Turbine-Assy 1,338.00 EUR 100 PC 8492 434715-0055
Wheel-Turbine-Assy 1,338.00 EUR 100 PC 8498 434715-0055
Wheel-Turbine-Assy 1,338.00 EUR 100 PC 8408 434715-0055
Shaft 186 EUR 100 PC 8408 711414-0001
Shaft 186 EUR 100 PC 8498 711414-0001
WHEEL,TURBINE 773 EUR 100 PC 8408 436143-0006
WHEEL,TURBINE 773 EUR 100 PC 8498 436143-0006
Backplate 132 GBP 100 PC 8410 434820-0003
Backplate 202 EUR 100 PC 8492 434820-0003
SPACER,THRUST 36.62 GBP 100 PC 8410 700591-0001
SPACER,THRUST 56 EUR 100 PC 8492 700591-0001
PISTON RING 17.59 GBP 100 PC 8410 700590-0001
PISTON RING 26.9 EUR 100 PC 8492 700590-0001
17937.2
Hi ,
That is too confusing in one line you are seeing less cost estimate ,of 6**.* dollars instead of 7***.* is that right ?
If Yes, first see report S_ALR_87099931 for that cost estimate along with CK87_99 for multi level BOM , it all depends on the BOM and Routing CA01. in BOM there might be some less Qty or in Routing tehre might be some some less hours,
one more best thing do a cost estimate in CK11N for month May (don't save it) , and see if it is showing same cost estimate or not. if it is showing same number as now then surely it is coming from BOM ad Routing ,and Look for info records if you have sub contracts.
Parthu
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PubuduSHi
Thnx for the reply.
Actually in material master standard price & moving price is as follows
Standard Price 2,200.00
Per. unit price 2,310.00
Price control is S
PO is raised with Rs. 2200 for 20 nos total po value is Rs. 44,000+ VAT 12.5%-5,500.00 =Total Rs.49500/-
We do MIGO by 103 & 105 movement, after doing 105 FI document is created as per below given
Inventory B/o Local 44,000.00
GRN Clearing Account 46,200.00-
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FI person is not ready to clear the bill because of this material cost difference.
ML is activated in company.
How can we resolve this?
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