"Disk can not be copied to"?

I have an aging 4g ipod (20GB) that started freezing up fairly often. Restarting got the sad ipod picture. So I restored & started filling up, but the sync stopped at about 10GB and a message popped up that said, more or less "Disk can not be read from or copied to". Unplugging & re-plugging the USB restarted the sync from where it left off, but eventually same message. So I removed the HD from an older 3g ipod (disk was fine, but the dock connector fried it's self), ran the HDD scan, alles good. But it still stops syncing at 10GB or so. And it still freezes. A lot. Is the ipod diseased, or is there an easy software fix? Is this unusual?

"Disk can not be read from or copied to"
have you tried working through the suggestions from the following document?
"Disk cannot be read from or written to" when syncing iPod or "Firmware update failure" error when updating or restoring iPod

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