Disk I/O Error - Persists after Apple repairs MBP

Hey,
A few weeks ago my MBP (13 in, 2.26GHz Core 2 Duo, 160GB HDD, 4GB RAM, OS X 10.6.2) was telling me that I was unable to save to my internal HDD because it was "full or write protected". After a restart, I was able to save. About an hour later I encountered the same problem. I restarted again only to have my system hang up at the screen with the apple logo and the spinner at the bottom. I let it sit for nearly 20 min and it never booted. I attempted a disk repair, permission repair, reinstalling the OS, erasing the drive, partitioning the drive, booting in safe mode, fsck, and restoring from a time machine backup without any success. In verbose mode, I kept getting a "disk I/O error". I ended up installing the OS on an external USB drive and booting from that and everything worked fine, leading me to believe that the internal drive was dead or dying.
My laptop was under warranty so I called up Apple and informed them of the situation. I sent them my laptop to get repaired. I had it back in a few days. I looked at the service report that was in the box and saw that they replaced the internal HDD with a new one with 10.6.1 on it. It also said that my mac passes all hardware diagnostic tests. I booted up my laptop and it failed to boot up. Again, it was getting stuck at the screen with the apple logo and the spinning gear. I tried all of the things that I tried the first time (see above) with not success.I checked and I was still getting a "disk I/O error". I don't think that the internal drive is failing because it's brand new and I can boot from my external and use finder to navigate through the files on my internal drive (and even open them up).
I am completely out of ideas. I plan on calling Apple back up but would like to see if anyone online can help seeing as Apple was unsuccessful the first time. It appears that the drive is functioning properly but I can't boot from it.
Message was edited by: tbeyett

Hello,
Found your topic when searching for answers to a problem I'm having. Seems like our problems may be very similar if not the same.
http://discussions.apple.com/thread.jspa?threadID=2292890&tstart=0

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    Fri Jul 15 00:00:55 EDT 2011: Winclone Launched
    Fri Jul 15 00:00:55 EDT 2011: Version 2.2
    Fri Jul 15 00:00:55 EDT 2011: ProductName:    Mac OS X
    Fri Jul 15 00:00:55 EDT 2011: ProductVersion:    10.6.7
    Fri Jul 15 00:00:55 EDT 2011: BuildVersion:    10J869
    Fri Jul 15 00:00:56 EDT 2011: list of disks
    Fri Jul 15 00:00:56 EDT 2011: ---------
    Fri Jul 15 00:00:56 EDT 2011: disk0s1
    Fri Jul 15 00:00:56 EDT 2011: disk0s2
    Fri Jul 15 00:00:56 EDT 2011: disk0s3
    Fri Jul 15 00:00:56 EDT 2011: ---------
    Fri Jul 15 00:00:56 EDT 2011: ---------
    Fri Jul 15 00:00:56 EDT 2011: Disk Utility Output
    Fri Jul 15 00:00:56 EDT 2011: ---------
    Fri Jul 15 00:00:56 EDT 2011: /dev/disk0
    Fri Jul 15 00:00:56 EDT 2011:    #:                       TYPE NAME                    SIZE       IDENTIFIER
    Fri Jul 15 00:00:56 EDT 2011:    0:      GUID_partition_scheme                        *250.1 GB   disk0
    Fri Jul 15 00:00:56 EDT 2011:    1:                        EFI                         209.7 MB   disk0s1
    Fri Jul 15 00:00:56 EDT 2011:    2:                  Apple_HFS Macintosh HD            163.1 GB   disk0s2
    Fri Jul 15 00:00:56 EDT 2011:    3:       Microsoft Basic Data BOOTCAMP                86.6 GB    disk0s3
    Fri Jul 15 00:00:56 EDT 2011: /dev/disk1
    Fri Jul 15 00:00:56 EDT 2011:    #:                       TYPE NAME                    SIZE       IDENTIFIER
    Fri Jul 15 00:00:56 EDT 2011:    0:                            GRMCULFRER_EN_DVD      *2.5 GB     disk1
    Fri Jul 15 00:00:57 EDT 2011: =================
    Fri Jul 15 00:00:57 EDT 2011:    Device Identifier:        disk0s1
    Fri Jul 15 00:00:57 EDT 2011:    Device Node:              /dev/disk0s1
    Fri Jul 15 00:00:57 EDT 2011:    Part Of Whole:            disk0
    Fri Jul 15 00:00:57 EDT 2011:    Device / Media Name:      EFI system partition
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Volume Name:             
    Fri Jul 15 00:00:57 EDT 2011:    Escaped with Unicode:    
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Mounted:                  No
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    File System:              None
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Partition Type:           EFI
    Fri Jul 15 00:00:57 EDT 2011:    Bootable:                 Not bootable
    Fri Jul 15 00:00:57 EDT 2011:    Media Type:               Generic
    Fri Jul 15 00:00:57 EDT 2011:    Protocol:                 SATA
    Fri Jul 15 00:00:57 EDT 2011:    SMART Status:             Verified
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Total Size:               209.7 MB (209715200 Bytes) (exactly 409600 512-Byte-Blocks)
    Fri Jul 15 00:00:57 EDT 2011:    Volume Free Space:        Not Applicable
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Read-Only Media:          No
    Fri Jul 15 00:00:57 EDT 2011:    Read-Only Volume:         Not applicable (no filesystem)
    Fri Jul 15 00:00:57 EDT 2011:    Ejectable:                No
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Whole:                    No
    Fri Jul 15 00:00:57 EDT 2011:    Internal:                 Yes
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011: =================
    Fri Jul 15 00:00:57 EDT 2011: =================
    Fri Jul 15 00:00:57 EDT 2011:    Device Identifier:        disk0s2
    Fri Jul 15 00:00:57 EDT 2011:    Device Node:              /dev/disk0s2
    Fri Jul 15 00:00:57 EDT 2011:    Part Of Whole:            disk0
    Fri Jul 15 00:00:57 EDT 2011:    Device / Media Name:      Customer
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Volume Name:              Macintosh HD
    Fri Jul 15 00:00:57 EDT 2011:    Escaped with Unicode:     Macintosh%FF%FE%20%00HD
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Mounted:                  Yes
    Fri Jul 15 00:00:57 EDT 2011:    Mount Point:              /
    Fri Jul 15 00:00:57 EDT 2011:    Escaped with Unicode:     /
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    File System:              Journaled HFS+
    Fri Jul 15 00:00:57 EDT 2011:    Type:                     hfs
    Fri Jul 15 00:00:57 EDT 2011:    Name:                     Mac OS Extended (Journaled)
    Fri Jul 15 00:00:57 EDT 2011:    Journal:                  Journal size 24576 KB at offset 0x15502000
    Fri Jul 15 00:00:57 EDT 2011:    Owners:                   Enabled
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Partition Type:           Apple_HFS
    Fri Jul 15 00:00:57 EDT 2011:    Bootable:                 Is bootable
    Fri Jul 15 00:00:57 EDT 2011:    Media Type:               Generic
    Fri Jul 15 00:00:57 EDT 2011:    Protocol:                 SATA
    Fri Jul 15 00:00:57 EDT 2011:    SMART Status:             Verified
    Fri Jul 15 00:00:57 EDT 2011:    Volume UUID:              EA2A1380-52C5-3C88-B51A-F9662CD740AE
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Total Size:               163.1 GB (163074539520 Bytes) (exactly 318504960 512-Byte-Blocks)
    Fri Jul 15 00:00:57 EDT 2011:    Volume Free Space:        41.2 GB (41153507328 Bytes) (exactly 80377944 512-Byte-Blocks)
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Read-Only Media:          No
    Fri Jul 15 00:00:57 EDT 2011:    Read-Only Volume:         No
    Fri Jul 15 00:00:57 EDT 2011:    Ejectable:                No
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Whole:                    No
    Fri Jul 15 00:00:57 EDT 2011:    Internal:                 Yes
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011: =================
    Fri Jul 15 00:00:57 EDT 2011: =================
    Fri Jul 15 00:00:57 EDT 2011:    Device Identifier:        disk0s3
    Fri Jul 15 00:00:57 EDT 2011:    Device Node:              /dev/disk0s3
    Fri Jul 15 00:00:57 EDT 2011:    Part Of Whole:            disk0
    Fri Jul 15 00:00:57 EDT 2011:    Device / Media Name:      BOOTCAMP
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Volume Name:              BOOTCAMP
    Fri Jul 15 00:00:57 EDT 2011:    Escaped with Unicode:     BOOTCAMP
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Mounted:                  Yes
    Fri Jul 15 00:00:57 EDT 2011:    Mount Point:              /Volumes/BOOTCAMP
    Fri Jul 15 00:00:57 EDT 2011:    Escaped with Unicode:     /Volumes/BOOTCAMP
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    File System:              NTFS
    Fri Jul 15 00:00:57 EDT 2011:    Type:                     ntfs
    Fri Jul 15 00:00:57 EDT 2011:    Name:                     Windows NT File System (NTFS)
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Partition Type:           Microsoft Basic Data
    Fri Jul 15 00:00:57 EDT 2011:    Bootable:                 Is bootable
    Fri Jul 15 00:00:57 EDT 2011:    Media Type:               Generic
    Fri Jul 15 00:00:57 EDT 2011:    Protocol:                 SATA
    Fri Jul 15 00:00:57 EDT 2011:    SMART Status:             Verified
    Fri Jul 15 00:00:57 EDT 2011:    Volume UUID:              D7D509D6-DA2F-4A20-8C17-31EFCEB18674
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Total Size:               86.6 GB (86639640576 Bytes) (exactly 169218048 512-Byte-Blocks)
    Fri Jul 15 00:00:57 EDT 2011:    Volume Free Space:        40.4 GB (40407625728 Bytes) (exactly 78921144 512-Byte-Blocks)
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Read-Only Media:          No
    Fri Jul 15 00:00:57 EDT 2011:    Read-Only Volume:         Yes
    Fri Jul 15 00:00:57 EDT 2011:    Ejectable:                No
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011:    Whole:                    No
    Fri Jul 15 00:00:57 EDT 2011:    Internal:                 Yes
    Fri Jul 15 00:00:57 EDT 2011:
    Fri Jul 15 00:00:57 EDT 2011: =================
    Fri Jul 15 00:30:31 EDT 2011: Winclone Launched
    Fri Jul 15 00:30:31 EDT 2011: Version 2.2
    Fri Jul 15 00:30:31 EDT 2011: ProductName:    Mac OS X
    Fri Jul 15 00:30:31 EDT 2011: ProductVersion:    10.6.7
    Fri Jul 15 00:30:31 EDT 2011: BuildVersion:    10J869
    Fri Jul 15 00:30:34 EDT 2011: list of disks
    Fri Jul 15 00:30:34 EDT 2011: ---------
    Fri Jul 15 00:30:34 EDT 2011: disk0s1
    Fri Jul 15 00:30:34 EDT 2011: disk0s2
    Fri Jul 15 00:30:34 EDT 2011: disk0s3
    Fri Jul 15 00:30:34 EDT 2011: ---------
    Fri Jul 15 00:30:34 EDT 2011: ---------
    Fri Jul 15 00:30:34 EDT 2011: Disk Utility Output
    Fri Jul 15 00:30:34 EDT 2011: ---------
    Fri Jul 15 00:30:34 EDT 2011: /dev/disk0
    Fri Jul 15 00:30:34 EDT 2011:    #:                       TYPE NAME                    SIZE       IDENTIFIER
    Fri Jul 15 00:30:34 EDT 2011:    0:      GUID_partition_scheme                        *250.1 GB   disk0
    Fri Jul 15 00:30:34 EDT 2011:    1:                        EFI                         209.7 MB   disk0s1
    Fri Jul 15 00:30:34 EDT 2011:    2:                  Apple_HFS Macintosh HD            163.1 GB   disk0s2
    Fri Jul 15 00:30:34 EDT 2011:    3:       Microsoft Basic Data BOOTCAMP                86.6 GB    disk0s3
    Fri Jul 15 00:30:34 EDT 2011: /dev/disk1
    Fri Jul 15 00:30:34 EDT 2011:    #:                       TYPE NAME                    SIZE       IDENTIFIER
    Fri Jul 15 00:30:34 EDT 2011:    0:                            GRMCULFRER_EN_DVD      *2.5 GB     disk1
    Fri Jul 15 00:30:34 EDT 2011: =================
    Fri Jul 15 00:30:34 EDT 2011:    Device Identifier:        disk0s1
    Fri Jul 15 00:30:34 EDT 2011:    Device Node:              /dev/disk0s1
    Fri Jul 15 00:30:34 EDT 2011:    Part Of Whole:            disk0
    Fri Jul 15 00:30:34 EDT 2011:    Device / Media Name:      EFI system partition
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Volume Name:             
    Fri Jul 15 00:30:34 EDT 2011:    Escaped with Unicode:    
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Mounted:                  No
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    File System:              None
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Partition Type:           EFI
    Fri Jul 15 00:30:34 EDT 2011:    Bootable:                 Not bootable
    Fri Jul 15 00:30:34 EDT 2011:    Media Type:               Generic
    Fri Jul 15 00:30:34 EDT 2011:    Protocol:                 SATA
    Fri Jul 15 00:30:34 EDT 2011:    SMART Status:             Verified
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Total Size:               209.7 MB (209715200 Bytes) (exactly 409600 512-Byte-Blocks)
    Fri Jul 15 00:30:34 EDT 2011:    Volume Free Space:        Not Applicable
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Read-Only Media:          No
    Fri Jul 15 00:30:34 EDT 2011:    Read-Only Volume:         Not applicable (no filesystem)
    Fri Jul 15 00:30:34 EDT 2011:    Ejectable:                No
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Whole:                    No
    Fri Jul 15 00:30:34 EDT 2011:    Internal:                 Yes
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011: =================
    Fri Jul 15 00:30:34 EDT 2011: =================
    Fri Jul 15 00:30:34 EDT 2011:    Device Identifier:        disk0s2
    Fri Jul 15 00:30:34 EDT 2011:    Device Node:              /dev/disk0s2
    Fri Jul 15 00:30:34 EDT 2011:    Part Of Whole:            disk0
    Fri Jul 15 00:30:34 EDT 2011:    Device / Media Name:      Customer
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Volume Name:              Macintosh HD
    Fri Jul 15 00:30:34 EDT 2011:    Escaped with Unicode:     Macintosh%FF%FE%20%00HD
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Mounted:                  Yes
    Fri Jul 15 00:30:34 EDT 2011:    Mount Point:              /
    Fri Jul 15 00:30:34 EDT 2011:    Escaped with Unicode:     /
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    File System:              Journaled HFS+
    Fri Jul 15 00:30:34 EDT 2011:    Type:                     hfs
    Fri Jul 15 00:30:34 EDT 2011:    Name:                     Mac OS Extended (Journaled)
    Fri Jul 15 00:30:34 EDT 2011:    Journal:                  Journal size 24576 KB at offset 0x15502000
    Fri Jul 15 00:30:34 EDT 2011:    Owners:                   Enabled
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Partition Type:           Apple_HFS
    Fri Jul 15 00:30:34 EDT 2011:    Bootable:                 Is bootable
    Fri Jul 15 00:30:34 EDT 2011:    Media Type:               Generic
    Fri Jul 15 00:30:34 EDT 2011:    Protocol:                 SATA
    Fri Jul 15 00:30:34 EDT 2011:    SMART Status:             Verified
    Fri Jul 15 00:30:34 EDT 2011:    Volume UUID:              EA2A1380-52C5-3C88-B51A-F9662CD740AE
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Total Size:               163.1 GB (163074539520 Bytes) (exactly 318504960 512-Byte-Blocks)
    Fri Jul 15 00:30:34 EDT 2011:    Volume Free Space:        41.2 GB (41162997760 Bytes) (exactly 80396480 512-Byte-Blocks)
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Read-Only Media:          No
    Fri Jul 15 00:30:34 EDT 2011:    Read-Only Volume:         No
    Fri Jul 15 00:30:34 EDT 2011:    Ejectable:                No
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Whole:                    No
    Fri Jul 15 00:30:34 EDT 2011:    Internal:                 Yes
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011: =================
    Fri Jul 15 00:30:34 EDT 2011: =================
    Fri Jul 15 00:30:34 EDT 2011:    Device Identifier:        disk0s3
    Fri Jul 15 00:30:34 EDT 2011:    Device Node:              /dev/disk0s3
    Fri Jul 15 00:30:34 EDT 2011:    Part Of Whole:            disk0
    Fri Jul 15 00:30:34 EDT 2011:    Device / Media Name:      BOOTCAMP
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Volume Name:              BOOTCAMP
    Fri Jul 15 00:30:34 EDT 2011:    Escaped with Unicode:     BOOTCAMP
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Mounted:                  Yes
    Fri Jul 15 00:30:34 EDT 2011:    Mount Point:              /Volumes/BOOTCAMP
    Fri Jul 15 00:30:34 EDT 2011:    Escaped with Unicode:     /Volumes/BOOTCAMP
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    File System:              NTFS
    Fri Jul 15 00:30:34 EDT 2011:    Type:                     ntfs
    Fri Jul 15 00:30:34 EDT 2011:    Name:                     Windows NT File System (NTFS)
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Partition Type:           Microsoft Basic Data
    Fri Jul 15 00:30:34 EDT 2011:    Bootable:                 Is bootable
    Fri Jul 15 00:30:34 EDT 2011:    Media Type:               Generic
    Fri Jul 15 00:30:34 EDT 2011:    Protocol:                 SATA
    Fri Jul 15 00:30:34 EDT 2011:    SMART Status:             Verified
    Fri Jul 15 00:30:34 EDT 2011:    Volume UUID:              D7D509D6-DA2F-4A20-8C17-31EFCEB18674
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Total Size:               86.6 GB (86639640576 Bytes) (exactly 169218048 512-Byte-Blocks)
    Fri Jul 15 00:30:34 EDT 2011:    Volume Free Space:        40.4 GB (40397713408 Bytes) (exactly 78901784 512-Byte-Blocks)
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Read-Only Media:          No
    Fri Jul 15 00:30:34 EDT 2011:    Read-Only Volume:         Yes
    Fri Jul 15 00:30:34 EDT 2011:    Ejectable:                No
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011:    Whole:                    No
    Fri Jul 15 00:30:34 EDT 2011:    Internal:                 Yes
    Fri Jul 15 00:30:34 EDT 2011:
    Fri Jul 15 00:30:34 EDT 2011: =================
    Fri Jul 15 00:31:12 EDT 2011
    =====backing up boot sector=====
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    1+0 records out
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    =======creating empty file to overwrite pagefile.sys with=========
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    =====Special Format: Saving filesystem size==========
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    return value of /bin/echo "86639636480" > "/Users/exquizite2/Desktop/Untitled.winclone/size" is 0
    =====Saving partition id=====
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    ntfsclone v2.0.0 (libntfs 10:0:0)
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    Cluster size       : 4096 bytes
    Current volume size: 86639636480 bytes (86640 MB)
    Current device size: 86639640576 bytes (86640 MB)
    Scanning volume ...
      0.00 percent completed (edited out rest of percentages)
    100.00 percent completed
    Syncing ...
    ERROR(45): fsync: Operation not supported
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    cleaning up: Mounting Disk
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