Disk Utility Unable to Repair External FireWire Hard Disk

Hello all.
This is the External FireWire Hard Disk that has been giving me problems for days, it is a Backup/Clone Disk of my sis's Mac mini Core Duo, and may explain why it was so hard and took so much pain to copy some of the data out, at times it failed to mount, and I manage to rescue some data after using Disk Warrior, but Disk Warrior was also unable to replace it with a new directory.
Anyway, so I (was able to) mount the hard disk, and I was successful in erase and reformating it.
But when I (try to) repair it with Disk Utility's First Aid, this report is what I get:
(The usual 'Checking...' text lines, text in BOLD indicates RED colour text)
Checking HFS Plus volume
Checking Extents Overflow file
Checking Catalog file
Checking Catalog hierarchy
Checking volume bitmap
Volume Bit Map needs minor repair
Checking volume information
The volume Untitled could not be repaired after 3 attempts
Error: The underlying task reported failure on exit
1 HFS volume checked
1 volume could not be repaired because of an error
Repair attempted on 1 volume
1 volume could not be repaired
Then a window dropped down from the top says:
First Aid failed
Disk Utility stopped repairing "Untitled" because the following error was encountered:
The underlying task reported failure on exit
(OK Button)
I guess this hard disk is really a gone case?? I am quite OK just to replace it with a brand new one... maybe all the trouble I had in the beginning is because I may already have a faulty backup drive to begin with???
Thanks and cheers

Hi Kappy,
I knew there was something about "not mixing" PPC and Intel versions of dealing with the external drive.
The drive was originally prepared on an Intel Mac mini Core Duo. But it should also mount normally on a PPC mac as an external hard drive right?
Here's the sequence of events:
1. Tried to boot from the Back Up/Clone Drive of the Mac mini Core Duo, through my MacBook Core 2 Duo, but failed to boot up
I had to shut down the MacBook (prolonged Bluescreen)
2. When I reboot the MacBook, and tried to mount the ext drive as normal, nothing happens, I knew something was wrong
3. Able to reach the vendor, use the Mac mini again to erase and reformat the drive, then check with DU, everything is OK
Clone with SuperDuper
After that check again with DU, not everything is alright, there are errors.
4. Brought the drive home, try to mount on my iMac G5, nothing happens.
I did a check on this forum, and the reply was that I should be able to use Disk Warrior 4 (Universal) on a PPC to fix an Intel-based ext drive. I was very specific and detail in my post/question
5. So anyway, I have no other option, I ran Disk Warrior 4 from my PPC iMac G5 and scan the ext drive, trying to fix it.
It reported the drive is too damaged to be replace with a new Directory, but gave me a Preview Mode. I use this to copy some data out.
But not sure if the data is OK or not.
6. After that, I was able to mount the drive in my iMac G5, so I just use DU and erase and reformat the drive, with Zero Data
7. Ran DU again, and that's where I am now, at the very first post, getting error messages that I cannot fix the drive
Thanks and cheers

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