Dismantling of a Finished Product

Hi Gurus,
I am facing a Problem
My client sends a finished product 'A' to his customer.
It is returned back as customer return and Quality people does quality inspection and keep it in the block stock.
Now my client wants to dismantle the finished product 'A' and
use the component which he got by dismantling the finished product 'A' in the new production order.
For that after dismantling of the material 'A', The BOM of Component of finished material 'A' has to be updated in the stock.
How can I map this Senario.
Please guide me.
Thanx and Regards,
Praveen Kumar.S

Dear Praveenkumar,
Checkout this procedure,
1.A production order without material using CO07 will be created .
2.And in the BOM components will be entered in - ve quantity,so that their stock will get uploaded using 531 movement as a By-
Product.And enter the header material in + quantity so,that its getting issued using 261 movement.
3.But for this ,the same has to finalised with FICO & MM consultants as accoutn determination for 531 movement should be
configured.
Regards
Mangalraj.S

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Dismantling of finish product

Hai Friends,
Can anybody tell me how we handle business process dismantle of finish product in SAP?
Thanks & Regards,
Raj.

Hi Friends,
Our client requirement is,
they have cancelled the sales order line item and want to dismantle that FERT to child componants and want to keep them back in stores.
During creation of production order(without material) for this scenario,they don't want to enter the componants manually because number of the componants in their BOMs is around 500+ which obviously takes much time.
Is there any way to get the BOM exploded by the system during this kind of order creation?
And if that BOM consists of any assemblies,should we create production orders for those also?
How to settle this kind of order?Can I settle this to that sales order in which this line item exist?
Can anybody suggest the solution?
Thanks and Regards,
Rajarao.

Avoid posting of Goods receipt of finished product without consumption of components in Subcontracting process

I have one requirement:
I provide components using movement type 541 to the subcontracting vendor.
Now system will allow the goods receipt of the finished product using movement type 101.
If the components which are to be consumed using movement type 543 O are unchecked when doing goods receipt of the finished product then system will allow to do the goods receipt.
As a result of which the component consumption will not be done.
Subsequent adjustment can be done but,
I want to have a check that without consuming the components the system will throw an error message when tried to do goods receipt using movement 101.
Please advice if it can be done, if so how to achieve it.

Hi,
It depends on what you want your subcontractor to do with the faulty raw material stock - if you want them to scrap it you can scrap stock from subcontractor stock using movement type 551 and special stock "O" (the system should prompt you to enter the vendor code). If you want it returned for you to scrap it - movement 542 to return it then scrap it from your own stock.
You shouldn't receive an additional 20 of the finished parts - as you only received 80 not 100. Close the purchase order off to close off the balance of 20 remaining.
Thanks

Creation of Production order for FInished Product through Project

Hi,
Pls clear me on how we can create a Production Order for finished product.
If we confirm the production orders in PP, cant the same be confirmed in PS.. Should we consider the same activity types in both PS and PP
Pls clarify

hi srikanth,
your answer has been very helpful... but could u clarify why MRP is run in MD51 for WBS element and in MD02 for network..
Pls clarify... My scenario is like this ...
A
                        B                                                                                C
                D E F G H I                                                                                J K L M N O
I have a Assemblies B and C which are always delivered in sets.. under assemblies B and C, we have 6 sub assemblies which has its own components. I am assigning sub assemblies to differenet WBS elements 01 and 02. so, initially these sub-assemblies are produced to stock. this should happen in PP i.e., through production orders generated in MRP run ( MD51 ). In the next phase i will assign Assemblies B and C to another WBS element. Again system should generate two Production orders thru MRP for this. Here the 6 sub-assemblies produced earlier will be consumed in confirmation of the production order...
What i am doing is this correct...
and the procurement for the components is happening thru the purchase requisition generated via MRP. the components themselves are not directly assigned to the project..
Pls advise and clarify?

Cost of finished product repetitive manufacturing

Hi,
My clients produces 5 different finshed products always. I want to map the scenario in Repetitive manufacturing.
Is it possible in REM to get the actual cost of production of 5 products separately?? fir example can i get cost of finished product 1 as Rs200, in the month of Jan2009 for 10 quantity, cost of finished product 2 in the month of Jan2009 for 5 quantity etc etc .
Regards.

Thanks to all for their valuable inputs.
Dear Mangalraj: Its really a challenge for me to decide whether to go for REM or not. The reason why I am not going for discrete is :
1. Client doesnt know how much of ( for example) fertilizers it issues for finished 1 or finished 2 . client says he knows that in a month how much he has used for example 100 kg of fertilizers in total, not on basis of finished goods. So, i think i will have problem during BOM creation and goods issue in particular.
2. Since finished products are rose plants, jasmine plants etc, client says i dont how much to do Goods reciept. few plants may still be not ready to be able to do goods reciept.Client says its very difficult for me to count flower plants everyday and then say out of 1000, 10 are ready to be done Goods reciept and 15 are dead so these should be scrapped etc.
These are the resons why i thought it to map to REM. But client also wants to know price of each plant , means whats the price of rose plant(per plant), price of jasmine plant( per plant).
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Automatic creation of purchase requisition for semi-finished product HALB

Hi Gurus,
We want the MRP to generate automatically a purchase requisition, instead of a planned order, for a semi-finished product. Of course, we still want to be able to convert it to a planned order.
thanks
Jean-Francois Millaire

Hi Jean-Francois Millaire,
You want a purchase requisition after MRP run & you should also able to convert that purchase requisition to planned order,If i understood correctly, hope this is your requirement
First one is possible -in MD01/MD02 maintain create purchase requisition as "1"
Second is not possible,its not possibel to conver a PR(purchase requisition to Planned order where as vice versa is possible
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SVP

Valuated Sales Order stock for Semi-Finished Products

Dear Gurus,
One of my client faced the issue that the semi-finished products is valuated-sales order. We are in Mill Industries, downstream (steel processing). The situation is:
1. We use configuration material for both finished and semi-finished products. Both are valuated at standard costs with valuated sales order stock.
2. Once the sales order is created, the cost estimates are created for both Finished, and semi-finished products.
3. The production orders is created for the semi-finished products. During production, several semi-fg and fg can be manufactured at the same time. We are using the co-products feature to cover that.
4. During the goods receipt of semi-finished products, instead of using the standard costs in sales order cost estimate, it use the planned costs in production orders which against our design.
I tried to use the user exit COPC002 and influence the standard costs. But it seems that the routine is not called for semi-fg at all. Anyone has any light on this?
Regards,

Hi
I think you are talking about Special Stock "E"...ie) Sale Order Stock...
If my understanding is correct then,
If you go and see the Table T156....For the
Movement Type: 101,
Special stock Indicator : E,
Qty. Updation Checked,
Val. Updation Checked,
Movement Indicator : Against PO,
Consumption Indicator: Sales Order Stock.....combination....the transaction Event Key....GBB only has been Assigned....these settings you cannot change...
This linkage you can view in OLMW-----> Account Determination -
> Acc. Determination W/O Wizard -
>Account Grouping....also
Reward if useful
Regards
S.Baskaran
Edited by: baskaran srinivasan on Dec 20, 2007 12:18 PM

To know the Finish Good or FInish Product name

i am developing an Batch wise consumption report, in that i want to know the finish product name, is there any FM or a table where we can find the name of the Finish Goods or Product name,,,
Regards
Mukesh Kumar M

Usually, it depends on your business requirements.
Bare minimum fields will be MARA-MATNR, MARD-LGORT (storage location), MARC-WERKS (plant), MARA-NETPR (Price), qty, shel-life expiration date, batch number, vendor, etc.
Please refer to these links for step-by-step details.
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=3147313
https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=2727595
Material Replication filtering problem
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https://forums.sdn.sap.com/click.jspa?searchID=1680871&messageID=3051093
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Please reward suitable points, incase it suits your requirements.

With what value finish product as come when we do goods recipt from prd

Hi,
With what value finish product as come when we do goods recipt for oa prodution order in make to order scenerio.
The material is not talking standard price form th e material master when we are doing goods recipt.
Regards,
somiraghu

If you use non-valuated sales order stock (account assignment E) there will ne no value posting at all during GR, thus also no accounting document. The full actual costs (that Pankaj listed) will be posted during settlement of the production order.
Regards,
Kay

STOCK OF FINISHED PRODUCT BY PIR NOT CONSIDERING WHILE TAKING MRP RUN

DEAR SAPGURUS,
I have finished product stock of 50 nos through planned independent requairement. now i am creating sales order for finished product but mrp run generate the planned order for finished product. I dont have planned order for finished product because material already have stock. what can i do please give solution.
thanks.
Regards
Atul

Hi Atul,
Please describe your problem better, it's not easy to understand...
Strategy 10 is net reqirement planning:
- SAP considers only PIRs as requirements, SOs are not considered
- SAP considers stock levels
- requirements should be LSF (check in MD04)
If you input sales order SAP won't create PldOrd for it. If you have stock and you want to create more to fulfil you SO, you have to input PIR accordingly and run MRP.
Please clarify your problem...in a way that we may understand it.
http://help.sap.com/saphelp_47x200/helpdata/en/60/9ea1536fbd11d191820000e8a5f6e6/frameset.htm
http://help.sap.com/saphelp_47x200/helpdata/en/e0/71bb199c9f11d191920000e8a5f6e6/frameset.htm
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MIC's of finished product should get transferred to Semi-finished product

Hi all,
I have the following requirement
Based on the Customer requirement, sales order will be created. Two line items will be created in the sales order.
First item: 100kg
Second item: 5 kg (this will be the sample to be sent to the customer for approval)
first item and second item will have different material codes.
Now the process order will be created,released and confirmed. 04 inspection type will be activated for the material.
The MIC's of the finished product ( A) should get transferred to the semi-finished product (A1)
For X customer the MIC's for finished product (A) is a1, a2 and a3 and same should get transferred to semi finished product (A1 )
For Y customer the MIC's for finished product (B) is b1, b2 and b3 and same should get transferred to semi finished product (A1 )
The material code for the finished product will be different, but the semi-finished product (A1) will be same always.
When ever inspection lot gets generated the MIC's of the finished material should get transferred to semi finished product
Kindly provide your valuable inputs to address this scenario
Regards
Hari

I think I understand what you are attempting to do. The bottom line is that you are trying to use one material number to serve as the "sample material" for all your products. Lets call the sample material mrtrl# 9000122.
You have a make to order process so you first create a process order for the product and inspect it according to the customer's requirements. You make the UD.
Now when you make product A, you want those characteristic MIC values to copy to the sample material 9000122 inspection lot which is created from a separate process order using product A as the raw material.
When you make product B, you want those MIC charcteristic values to copy to the same sample material 9000122 to an inspection lot created from a separate process order using product B as the raw material.
I am guessing the intent is to keep the batch number the same between the FERT product batch number and the sample material.
I would like to suggest to you two other alternatives which I'm not sure will work for your design but I think it is worth a try and might save some work.
1) Have you looked at setting up your sample product as a by-product of the first process order? You can confirm the finished qty and the sample qty from the same original process order. This will then create your two 04 inspection lots. You would recrod results on the first primary product. Then enter results recording and I think you'll be able to have that set up to copy over the resutls from the primary product. If you can't with the standard SAP, I beleive you'll find the ability in copy inspection results to add your own custom FM that would do the copy for you that you are looking for.
Of course the inspection plan for the by-product sample will have to have all the characteristics in the plan that could ever be expected from any primary product using this process.
2) The other possibility would be to just have the person making the UD on the primary inspection products inspection lot, to post a sample qty "to other quantity". They would always of course post to the sample material. If the characteristics in the lot match up to general characteristics in the batch class for the sample, the resutls will be transferred to the batch. Report your sample reuslts from the batch record and the specs from the inspection lot in the COA.
FF

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Hi Pherasath,
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I require a query for Finished Product in Production.
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Hi
I am having a multi level bom scenario over here.
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Dear Deepu,
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Dismantling of a Finished Product

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