Distorted audio out of Black Magic Decklink

Using a PowerMac G5 with a Blackmagic Decklink card the playback audio/out from the timeline is distorted. During capture, audio/in is fine. All led levels read fine, even the audio/out playback from FCP and into a Panasonic DVC Pro 650 is fine. We've updated FCP to 5.1 and Decklink's drivers to 5.1.1. Even reformatted the G5, reinstalled the OS, with a fresh install of FCP Studio. And still the audio playback from the timeline is distorted. Thoughts?

You need to troubleshoot this one step by step. Start by capturing bars and tone from tape. Set the level, note the LEDs that are lit, capture, and then open that clip in the Viewer. Play and note the LEDs that are lit. Is it the same, or at least close to the level captured?
If so, then edit the clip into a new sequence and play. Same level or different?
If all that is consistent, then tell us what the signal path is from the G5 to your external audio monitors, so we can help you from that point.

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