Double inpeocess inspection for a operation

Dear All,
I am using in-process inspection for process order. In order i have 10 phases. At 7th phase i have applied one purification process and inprocess inspection for Impurities. If the impurity is present i carry 8th phase process of purification, and if then also impurity present the i carry 9th phase of purification. All these processes are already maintained in master recipe, so by default that will copy to process order.
Now my question is that, if in 7th phase of purification my impurity % is OK, then i have no need to carry other two 8th and 9th phase. If 7th is OK then user don,t want to confirm 8th and 9th phase. And material consumption is also depend on that. For evert stage 100 L solvent is required. But my confirmation is against PI sheet. What i can do to map this in system.
Thanks and Regards,
Harriesh.

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Inspection for second operation

hi all
i have maintain inspection orgin 03 & 04 for sfg material in material master also in routing i have assign control key having inspection check box on for the 03 line item (0010,0020,0030).
my first operation shows perfect inspection lot after production order release. but when i go for the second operation it does not works and it show no inspection characterstics maintain for the operation, though i assign inspection characteristics to the operations.

Dear.
In mm02, choose qm view.
Choose QM proc then click inspn setup tab.
04 for final inspn (after prodn)
03 for roh. & click active.
2. QS21 create MIC
3. In the routing choose first operation & choose inspn characteristics & choose eg.Legth & then sample as (eg) fixed sample. Go for second operation do the same tining.
4) For final insp create quality plan in OP01.
Then when you realse order then system will create one insp lot for inporocess in that you will get two operation and go ahead.
Hope clear to you.
Regards,
R.Brahmankar

Quality inspection for the Operation

Hi Gurus,
I have multiple operation routing here which is having operation 010, 020,030 ,040 ,050 .
client requirement is that they want to have the quality check at each operation .
usage decision at each operation but result recording at the specific operation like 040
How can i achieve it .

Hi
1. You have to use the inspection type 03 ( In-process inspection)
2. It is possible for results recording at a specific operation. You have to assign the MIC in the particular operation for which you want to do results recording.
3. Giving usage decision for each operation is not possible in Standard SAP. Because only one inspection lot will be generated for an order, in the same lot you have to do the results recording by selecting the required operation. But usage decision is possible for the whole inspection lot only not for each operation.
Regards
Bala

In-process inspection for rework operation

Hi all,
i have a production order to which the in-process inspection characteristics are assigned in routing. when a production order is released, an in-process inspection lot is created. Inspection is carried after the end of an operation. During which rework will be carried out if the product is rejected. Rework operations are trigged through trigger points assigned to the production order. A reference operations set indicating the rework operations is assigned to the trigger point. rework operation in the reference opeation set is also assigned with inspection characteristics. But during the results recording, the rework inspection characteristics are not displayed for results recording.....
pls explain the possible solution.
regards,
sravan kumar v

Hello
I think that the process can be mapped in one of these ways:
- according to what you describe this is closer to a good receipt inspection and not to in-process inspection, as the trigger for the inspection is the GR and not the release of the order. So, why dont you give a chance to a 04 inspection type, with inspection lot creation for every GR ? Check the indictor in MM02, QM view for "04" inspection, and uncheck the "Stock in quality", so you dont get caught by the stock in quality and resembles in process "Non-stock relevant" inspection
- alternatively you can define the use of inspection points ? So you are adding new results as new confirmations are made. Disadvantage: you can only give one usage decision to the inspection Lot, irrespective of the number of samples you have analyzed.
Regards

Quality inspection for external opearatio

Experts
One of my product having one operation in externel
Once it coming back after the externel operation confirmation is happening(here material number is not changing)
In this point i want to create a inspection lot on confirmation
how we can achieve this what is the inspection type we want to give
Give me a details step
Faisal

Hi Friend ,
Procedure for Quality inspection for external operation is :
1) Assign the operation in routing which is done external processing
control Key : PP02 ( External processing )
Click on indicator : Insp char. required.
Hence when production order is released for above scenario , double click on the operation and click on create PR.
Than PO from PR.
material is relaesed for external processing agianst PO .
when material is get external processing and come in through GR . Material goes to quality stock.
after quality ok , its come in unrestricted stock.
Regards
Vinod

Goods movement in QC confirmation for inprocess operation

Dear Friends,
I am doing inprocess inspection for routing operations. After results recording, I get the window where I am entering yield.
If I go to confirmation tab, I can enter the activities and qualntity. But ther I am not getting goods movement tab.
I want assign batch no. to material in the goods movement tab.
How can I get it?
Please help me.
Waiting for reply!
Thanks!
Kiran

No Inputs?????

Inspection Lot for Inhouse Operation Not Creating

Dear Friends,
My process is Like this, in production Order Out of ten operation eight operation are subcontracting Process.I am getting inspection Lot for this eight operation by maintaining inspection type 0130.But i am not getting inspection lot for inhouse operation by maintaining inspection type 03 also.So Please tell me what setting i have to do to get inspection Lot for inhouse operations.
Your Valuable solution is important for me...
Regards,
M.M.S

Hi Mohammed,
Check Inspection type maintained in Material master, it must be checked for "active". If it is active then system will create inspection lot as soon as you release your order.
Regards,
Shyamal

Inspection RR should be allowed for the operation confirmed qty only

Hi Friends
I have one requirement , Inspection results recording should be allowed for the operation confirmed qty only
i.e
    1. Release Production Order for 100 qty
    2. Inspection Lot created for 100 qty
    3. Production Confirmation done for 1st operation for 50 qty
    4. Next operation is testing or Quality inspection
    5. Used 03 insp type(WIP inspection)
    6. Result Recording should be allowed only for 50 Qty
    7. If i go for 51, system should give message(i.e confirmation not done for 51)
    8. Usage decision saved for 50 qty, Remaining 50 qty,we have to do separate RR & UD once confirmation done
Please let me know the settings,
Thanks & Regards
Gajendranath

Hello Gajendra
Please find my inputs
1) PLease activate in OPK4 for the production order type these 3 setting
a) Operation sequence : Error when operation sequence is not followed
b) Overdelivery : Error when overdelivery tolerance is exceeded
c) Results Rec. (QM) : Error message if no insp. result exists
by doing this a) you make the sequence of operation mandatory. no body can confirm operation no 30 without confirming 10 & 20
b) if you have confirmed 50 in the first operation, you cannot confirm more than 50 in second operation
c) it will not allow you to confirm through C011n if the result recording is not done
2) Kindly understand for 03 inspection the lot quantity will be of 100 (PO quantity as in your case). so it is impossible to give UD for 50 quantity and then do the UD for the rest of the quantity.
UD is for the lot and not for the confirmed quantity. And please note for 03 inspection confirmation holds the importance rather than the UD
So use 03 for intend of its use
Regards
Gajesh

Single inspection lot for multiple operation

Hi
I am creating a process order having 10 operation. the 3,5 and 8 are quality inspection (inprocess inspection) & last is PP operation that is for final confirmation.
The control key in quality operations are pi02 and for production operation are pi03.
i am using insp type 03 in material master
Curently only one inspection lot is trigerring for all operations hence while RR, all operation are appearing (Quality & production).
User needs diffirent inspection lots for different quality operation.
How can i triggere lots per QC operation??
I would be vary thankful if i get it.
AYK

Hi
Std will create one inspection lot for 1 process order
and RR will show all operations which is related to inspection
ask PP guy that cotrol indicator Pi03 - insp. char to be uncheck
then it will not show those operations not relevant for inspection
is't fullfill your requirement
why your business needs individual inspection lot for each operation?
give info
Thanks
Sami

Different inspection point field combination for each operation ?

Hi
I see that i can choose inspection point user field combination in the inspection plan header.
But what i need is to define different combinations for each operation,
Is this possible?
If not do u have any other suggestions?
Thanks,
Alper,

Dear Alper,
I just meant in config .SPRO > Quality Management > Quality Planning >Inspection Planning >Define Identifier for Inspection Points
you can make use of all the identification field for your purpose ( Text length 18, text length 10, Number length 10, number length 3 )
operation wise what is needed to enter you make use of it
Only a suggestion
Regards
gajesh

In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

Inspection Point at Operation Level

In inspection plan of a material there are 2 operations.Out of these 2 operations, i want to assign inspection point only for 1 operation.and for 2nd operation i dont want inspection point.but as it is a header level data,i am not able to do it.so how can i do this?

Hi
Then by std method it is very difficult to achieve.This may need some enhancement in QP01/QE11/QF01.
Here you have to make sure that for which operation you don't want Inspection point even if you have maintained in header of QP01.How will you differeciate this operation from other.
May be you can try user exit :QAPP0001
The user exit EXIT_SAPLQAPP_001 is called from module QAPP_IP_CREATE_1.
This module is run through when you go into the create, change and
display transactions for the results recordings. This is independent of
whether the inspection point data screen is called up at a later time.
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Sujit

Production order: Cost analysis for each operation ?

Hello,
i want to select the detail plan costs (Setup, Labor, Machine) for each operation in a production order. Unfortunalety i found only the plan costs as summary for all operations. Only the time activities are available for each operations.
Can anyone help me ? If you have any suggestions, please let me know!
Best regards,
Michael

Dear,
Why do you want the cost for closed order?
Order with Closed Status:
1. No more costing can be posted to that order(s). No more good movements and confirmation can be posted to order with CLSD status
2. The order can not be changed if it has CLSD status
3. There should not be any open PR for the Production order before setting CLSD status
4. Order balance should be zero before setting the CLSD status.
Else you can do this with Transaction BS22 (System Status: Maintain).
Select the system status I0046 by double-clicking.
Set the business transaction 'Permtd' for costing object.
I will not recommended to change the SAP standard setting.
Regards,
R.Brahmankar

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Double inpeocess inspection for a operation

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