Drive Module Removal

This may be a stupid question, but this seems like a very un-Apple like behavior to me...
I have an Xserve G5 with 3 x 250Gb drives in a RAID 5 configuration using the PCI RAID card. With the security lock engaged, if I even push on one of the drive module coverplates (i.e. so that the 'handle' pops out) without removing the drive, it completely trashes the RAID, sets off the audible alarm, etc. Note that I never actually remove the drive, and I can't since the security lock is engaged. But just popping out the handle and then pushing it back in again results in the RAID having to go through a complete rebuild sequence which takes hours.
Is this normal?

We have the same setup. Most of what you are saying is normal.
In a 3 drive RAID 5 configuration if 1 drive becomes disengaged it should not destroy the whole RAID. It just makes the 1 drive unreadable by the RAID. The data on the RAID should still be accessible and usable, but I would avoid making too many changes during the rebuild. Too many changes during a rebuild could extend the rebuild time. However you can only lose 1 drive in a 3 drive RAID 5 configuration and still rebuild the RAID. If you lose 2 drives the RAID will be completely destroyed. We have also ran into problems with Drive 0 in the RAID. If the server gets rebooted during the rebuild of Drive 0 it may not reboot properlly and may cause the RAID to be destroyed which would mean a reinstall and restore from backup. So be careful when rebuilding Drive 0.
If you open Terminal and go to the man pages for megaraid you can silence the alarm (megaraid -alarm -silence). This will at least make the procedure less painful since it takes a 250 GB drive a minimum of 4 hours to rebuild depending on the amount of data in the RAID. The RAID alarm will sound if a drive fails too even if it is not disengaged so it is nice to know how to silence the alarm and find out which drive failed through the megaraid tools.
There is very good documentation on the Apple Server Support page
http://images.apple.com/server/pdfs/UsingHardwareRAID.pdf
Happy RAIDing

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