Drive swap

The original 250G hard drive is in a safe - just in case I need it. Probably only if I need to send it to AppleCare. I filled all the bays with 500G hard drives. But Aperture was getting slow because the 500G was too small with my iPhoto library that I never use and my iTunes library which continues to grow. (I'm a hopeless iTunes Music Store addict.)
So, I bought a Western Digital 640G WD6400AAKS to replace the drive in bay 3 where my Aperture library resides. As easy as Apple made these to upgrade, I still hesitate just a bit so I didn't install the drive until today. It arrived a week ago.
I took the drive out of bay 1 and put in the new one. Then I copied my Aperture library to the new one after formatting. The dialog said it would take about three hours. I took a nap. When the copy was done, I put the old drive back in bay 1 and put the new replacement in bay 3. The old drive that was in bay 3 is in a safe that will be taken to a safe deposit box along with the original 250G drive so I won't have to worry about losing any photos from my Aperture library. I also moved my iTunes Library to bay 4's drive which is just used for a scratch disk.
Now. On to my questions.
With the Aperture Library copied to the new drive, I decided to right-click the Aperture library and "Open with..." ->Aperture on the icon. Aperture opened the library. When I went to Aperture's preference to point it to the new location, it was already changed. So, does this mean I can just click on Aperture's application icon on the dock from now on?
I plan to weed a lot of photos out of my Aperture library, but I suspect it will get too big for this 640G drive shortly since I'm only shooting only in RAW now. I know I can still access the really old stuff from my drive going to the safe deposit box.
However, looking ahead, I'm thinking of putting the Aperture library on an external Firewire drive - probably 1.5T. Will an external FW disk be slower than the internal bus? I also have an external FW for backups and I have heard that more than one device on the FW bus will slow down the bus. If so, I would be better off putting the Aperture library on another internal. But, I understand the max size internal drive I can have in my (March 2007) Mac Pro is 1T, true?
Last question. Where is a good place to get a FW enclosure for SATA drives? All that I could find were for USB enclosures and I want to recycle my old drives for use as backup disks. Are there FW 800 enclosures for SATA 2 disks? I'm also considering a dock for the SATA drives, so I can copy the data to one or two large FW drives to go to the safe deposit box. The docks I found were for IDE disks.
Thanks. BTW, Aperture is running much faster with more room-277G free space. It got down to only 30G before I noticed and culled a bunch of photos to allow for 90G free.

Is it not possible to Archive part of your Aperture library?
Surely you don't need constant access to everything you ever shot?
I'm a pro photographer, and the way I work with my MacPro is this:
Bay 1 - 640GB WD6400AAKS - Mac OS, Software & iTunes Library. Currently has 500GB free space.
Bay 2 - 320GB WD3200AAJS - Bootable Clone of Bay 1, backed up daily. This is the original drive that shipped with my MP, I intend to shelve it soon and replace with another WD6400AAKS.
Bay 3 - 640GB WD6401AALS - Pending Jobs. My jobs can run to 60GB each, and I usually have 7-9 jobs on the go simultaneously.
Bay 4 - 640GB WD6400AAKS - Photoshop Scratch Disk.
Attached via FW800:
LaCie D2 Quadra 750GB - Clone of Bay 3, backed up daily.
LaCie D2 Quadra 500GB - Last 30 or so jobs previous, edited down to save disk space.
LaCie D2 Quadra 500GB - Clone of above.
The rest is burnt to DVD, as well as being on a bunch of portable hard drives that are regularly checked for integrity.
I'm thinking of ditching the LaCies for a 5-bay JBOD enclosure, and also one of these for secondary backups:
http://www.storagedepot.co.uk/External-Hard-Drives/Hard-Drive-Cradles/sc883/p877 .aspx
That way, I'll have more control over drive quality.
I use PhaseOne's CaptureOne Pro software, as jobs/shoots are saved as standalone 'sessions', rather than having to be part of some never-ending Library.
All eggs in one basket is never a good idea, if I were you i'd be looking into archiving the older work you rarely access.

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