DTL won't eject on dual layer disc "deadline please help"

Hi everyone, I'm working on the 2 discs dualayer dvd-9. My 2nd disc went fine & the replication house is very happy. However my 1st disc is failed. I need help from a guru quick.
Ok here's the 1st deal:
on my 2nd disc, DSP4 ask me to insert the 2nd dlt for layer 2 after it finished formating layer 1 & the dtl is rewinded back to the begining & the GREEN unload button is ON meaning I can take out the first layer & put the 2nd dlt in for the next layer.
BUT on my 1st DISC, the GREEN button doesn't pop up & it keeps on rewinding & writing the 2nd layer over the 1st layer. It doesn't give me a chance to take the dtl out. When I actually click on the unload button it ejected out & DSP4 is crashed.
Should anyone one know why?
thankx
JP

Hi Matthias,
Yes, we have a verifier here which pick up most of the spec problems plus we have a Snell and Wilcox mpeg analysis tool.
We no longer use DVDSP for authoring because of the high failure rate of it's navigation. In addition about 5% of the time DVDSP creates faulty build but as far as the compiler is concerned it has done a fine job. Then separately to this 5% of DVDSP's writes to tape are also faulty for various reasons.
Part of the original problem was found to be the Adaptec SCSI card. But this only accounted for a small percentage of the failures. The rest was down to poor write control from DVDSP.
We do 20 - 30 DVD's a week. So obviously this is not a viable solution. But also why we are acutly aware of the problems with the workflow.
Have fun.

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