Dual 2.7GHz PPC G5 - Fan Problem

Hello,
I have an Early 2005 Dual 2.7 GHZ PPC G5 running 10.5.8. Recently, my fans have started operating at a high speed. This now happens every single time I boot and it happens immediately after pressing the start button (before the OS loads). Because of this, I would guess this is a hardware problem. I have done everything I know to do and nothing has fixed this problem. My system temperatures appear to be normal but the fan noise is annoying. Here is what I have tried:
Zapped PRAM
Replaced PRAM Battery
Reset NVRAM
Reset the PMU Button on the Motherboard
Trashed Energy Saver Preferences
Ran the Extended Apple Hardware Test - no problems found. (Interestingly, the fans did NOT run at high speed when I booted from this disc).
The system even passed the Apple Service Diagnostic 2.5.8 with no issues.
I didn't see any evidence of a coolant leak but I did not dismantle that system to inspect the processors/board under it.
The plastic air deflector shield is in place and the sensor appears to be working because the red light illuminates on the board when I remove the shield.
I have not tried Thermal Calibration because I have read about a possible bug with that process (ASD 2.5.8). Not sure if that process is safe or not.
I have not modified the boards or processors (or anything) to warrant Thermal Calibration so I'm not really sure if it is needed.
I don't know what else to try - except to take the machine to the Apple Store.
Does anyone have any more troubleshooting ideas?
Thanks!
Chris Ratchford
Columbus, OH

Hi Chris,
I think Thermal Calibration is the only thing that would help, but I doubt any Apple Store still works on G5s... no idea on the concern about the bug bricking it, have not personally seen it, but have seen many successes.

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    Hi there,
    I'm really annoyed with this whole situation since Apple don't appear to have publicly acknowledged the noisy fans/chirping noise problems G5 users (with varying spec hardware) have been experiencing and posting about for over a year.
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    Ok, take a look on your plastic shield, one of the bottom "tabs" should have a shiny metal coating of some sort, if it's gone or moved, then this could be the reason your fans are going "turbo".
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