ECC plan issue

On running an ECC plan with resource constraint only, planned orders are getting generated at the end of planning horizon, though there is demand next week.
Details
Demand for a bom item of qty 2 on 28th May. Routing for this item has a resource with usage of 12 Hr. so 2 qty should get schedule on a day.There are components in BOM with max purchasing lead time of 7 days only. Planned order is getting generated with Need by date of 28-May but Sugg start and Due date of 10-Dec-2010 (end of planning horizon)
Please suggest what is driving this behaviour.

We had similar issue with ECC plan. We were using a common resource (which was not CTP enabled), on all routings for lead time rollup calculation. We also have some capacity resources.
To resolve the issue, we created a resource group and added it to all capacity resources. In the ECC plan for the 'Calculate Resource Requirements' we selected 'Bottleneck Resource' and included the Resource Group.
This resolve our issue.
If you are using similar setup, this will help.
We have another issue under the thread 'ECC Plan Resource Availability is Considered before Component is Available' in the forum. We appreciate any help in this.
Regards,
Vijay

Similar Messages

  • ECC Plan Resource Availability is Considered before Component is Available.

    Hi All,
    We have an issue with GOP and ASCP Resource Availability.
    We are using ECC plan with 'Calculate Resource Requirement' option enabled. Current version is R12.1.1
    Issue:
    Component and Resource together are required to make a subassembly.
    Component is available on 31st August. For example, resource will be used only after 31st of August as component is not available before that. GOP/CTP is considering resource availability before 31st of August (before the component is available). Resource availability is being calculated from plan run date.
    What we expect:
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    But the resource capacity availability is being considered from current date and since there is no other demand, the resource availability from today is being considred. We want the capacity to be considered from the component availability date.
    Did anyone encounter this problem before or this is an intended functionality?
    Your help is highly appreciated.
    Thanks.
    Vijay
    Edited by: user10836534 on Jun 1, 2010 5:50 PM
    Edited by: user10836534 on Jun 1, 2010 5:51 PM

    Hi Partha,
    Thanks for the reply. The resource availability is not just visible but also used by ASCP in calculations.
    For example in our case we have resource availability of 8 hours per day and inverse usage is 100 items per hour for a subassembly, there is no other demand, no supply. Subassembly lead time is 1 day. The component for the subassembly is available 12 days from today. For ATP inquiry of 8000 qty of the subassembly, the available date should be 23 days from today (Component available on 12th Day, and starts processing 800 qty per day for the next 10 days for a total qty of 8000 + subassembly lead time of 1 day).
    The ATP inquiry is suggesting availability of subassembly as 13th Day from today. Pegging shows resource requirement of 80 hours and this is shown available 10 days from today. Component is available on 12th day and it takes 1 day for the subassembly completion.
    ASCP is using resource availability from current date even if this resource cannot be used until the component is available.
    Any thoughts on this?
    Thanks.
    Vijay

  • Planned issue

    Hi,
    We are usig REM scenario. We require a report which shows the actual issues & planned issues for the components & the variance. Actual issues ca be obtained from table MSEG through movement types. How to get planned issues considering that a component may be used in many BOM's.
    Matter very critical.
    regards,
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    Thanks Srikanth for promp reply.
    But i am not looking for PIR data. I need standard issues of the component as per the BOM.
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  • ECC plan output seems to be wrong

    I have following setup for one of the plan:
    MDS
    Item 1 day1 15
    Item 1 day2 30
    Item 1 day4 30
    Item 1 day4 50
    Item 1 day4 100
    Supplier constraint for item1
    day2 - day3 10 units
    day4 - day6 1 unit
    the plan is a ECC plan .Plan has given following out put :
    demand supply
    Item1 day1 15 pegged to 5 on day2 and
    10 on day3
    Item1 day2 30 pegged to 1 on day2 and
    5 on day3 and
    24 on day 7 (this is ok since some days are
    holiday in between)
    Item1 day3 180 pegged to 180 on day 7
    question is as follows :
    i) for the item1 demand on day1, why it has not pegged to supply of 10 on day2 and 5 in day3 supply ?? Why this is reverse case here ??
    ii) For Item1 demand on day2 , why the extra supply capacity of supplier i.e 5 more units has been used and why the supply from day4 to day6 of quantity 1 unit/day has not been used ??

    Abhishek,
    Review your pegging controls in the plan option and related profiles. For a capacity constrained ASCP plan, you should be using priority based pegging. Adjust the supply and demand windows to the range of time that you want the system to sort and rank your supplies and demands. Also check your demand priority rule in the plan options. Assuming you are using date based priority for the demands, you will see these demands ranked accordingly. You can see the demand priority calculated by ASCP in each peg's 'properties'. The supplies within that window have an implicit ranking based on supply type (firm, then real supplies that are non-firm, then new planned orders).
    For your supplier capacity question, check your profiles related to how supplier capacity is accumulated.
    Regards,
    Kevin

  • Resource overload in ECC plan

    Hello Gurus,
    I am on a ASCP ECC plan - OPM. I have a resource, which when i go to resources and select the Horizontal plan for that particular resource i see that the available hours is less and the required hours is more. So that mean the resource is overloaded. when i click on the required hours i see what are all the items that are to be loaded in that particular resource. I see that the start date and the end date is the same that is the plan run date (i.e lets take it as 29-07-2012 00:00:00). But when i see the supplies for the particular lines i see that the certain quantities of that particular line is pegged to a different sales order which does not fall on the same day (some like 02-08-2012, 15-08-2012, etc etc). Does it mean that to satisfy that demand on 02-08-2012, 15-08-2012, it has to be manufactured today that is the plan run date like 29-07-2012. Is my understanding correct or am i wrong
    Thanx & Regards

    Hi,
    In ECC Plans, resources are overloaded if there are firm supplies or firm operation start or end dates. Can you verify if there are too many firm supplies ?

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    Venky,
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    Not in ECC/R/3.  However, in APO this is possible.
    2) The delivery dates & confirmation in the sales order is on what basis?
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    As far as the delivery date is concerned, it can also start with the confirmed material availability date as calculated by ATP, and then additionally schedule in the warehouse pick-pack-load times, and route transit time (the time it takes to move the shipment from your loading dock to the customer's location.
    In 'Assemble to order' (a special version of Make To Order) it is possible to confirm to the scheduling time of the supporting Finished goods production orders combined with the availability of the components of the FG production order.
    In R/3, some companies will confirm the MTS sales order to a date that is farther into the future than the actual estimated process time including capacity backlog.  Then, they run MRP to create planned orders.  Then, they run Capacity leveling.  Then, they run BackOrderProcessing (rescheduling) of the sales orders to re-confirm to the planned or production orders that have been capacity leveled.  In this way, Sales orders are indirectly confirmed to capacity.
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    Edited by: Dogboy49 on Jan 6, 2010 10:37 PM

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  • Subquery execution plan issue

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    Oracle v11.2.0.2
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    SQL> SELECT   ITEM_ID
      2                         FROM   APP_OWNER.TABLE1
      3                        WHERE   COLUMN1 = 'SomeValue1234'
      4                                OR (COLUMN1 LIKE 'SomeValue1234%'
      5                                    AND REGEXP_LIKE (
      6                                          COLUMN1,
      7                                          '^SomeValue1234[A-Z]{3}[0-9]{5}$'
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      74206192
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    Plan hash value: 3153606419
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    |   0 | SELECT STATEMENT   |             |     2 |    38 |     7   (0)| 00:00:01 |
    |   1 |  CONCATENATION     |             |       |       |            |          |
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              0  db block gets
              8  consistent gets
              0  physical reads
              0  redo size
            348  bytes sent via SQL*Net to client
            360  bytes received via SQL*Net from client
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      2  SELECT   ITEM_ID
      3                         FROM   APP_OWNER.TABLE1
      4                        WHERE   COLUMN1 = 'SomeValue1234'
      5                                OR (COLUMN1 LIKE 'SomeValue1234%'
      6                                    AND REGEXP_LIKE (
      7                                          COLUMN1,
      8                                          '^SomeValue1234[A-Z]{3}[0-9]{5}$'
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    Plan hash value: 173781921
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    |   0 | DELETE STATEMENT        |                             |     4 |   228 | 63490   (2)| 00:12:42 |
    |   1 |  DELETE                 | TABLE2                      |       |       |            |          |
    |   2 |   NESTED LOOPS          |                             |     4 |   228 | 63490   (2)| 00:12:42 |
    |   3 |    SORT UNIQUE          |                             |     1 |    19 | 63487   (2)| 00:12:42 |
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           1255  bytes received via SQL*Net from client
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    I tried NO_UNNEST hint, which made difference, but still the DELETE was taking around a minute (instead of 2 minutes), but that is way more than that sub-second response.
    Thanks in advance

    rahulras wrote:
    SQL> delete from TABLE2 where ITEM_ID in (
    2  SELECT   ITEM_ID
    3                         FROM   APP_OWNER.TABLE1
    4                        WHERE   COLUMN1 = 'SomeValue1234'
    5                                OR (COLUMN1 LIKE 'SomeValue1234%'
    6                                    AND REGEXP_LIKE (
    7                                          COLUMN1,
    8                                          '^SomeValue1234[A-Z]{3}[0-9]{5}$'
    9  ))
    10  );
    The optimizer will transform this delete statement into something like:
    delete from table2 where rowid in (
        select t2.rowid
        from
            table2 t2,
            table1 t1
        where
                t1.itemid = t2.itemid  
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    Regards
    Jonathan Lewis

  • ECC Connection Issue

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  • SQL Server Maintenance Plan Issue

    SQL Server Version:
    Microsoft SQL Server 2005 - 9.00.5000.00 (Intel X86) 
    Dec 10 2010 10:56:29 
    Copyright (c) 1988-2005 Microsoft Corporation 
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    Hello,
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    2)     
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    4)     
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    Once this script has been successfully executed, The issue should be resolved.
    Regards, Pradyothana DP. Please Mark This As Answer if it solved your issue. Please Mark This As Helpful if it helps to solve your issue. ========================================================== http://www.dbainhouse.blogspot.in/

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