Emac 1ghz Can't Install Pather or Tiger...

I have a 1ghz Emac with a 40gb drive and I can't seem to install any new OS - Tiger or Panther.
I have booted with either the Tiger or Panther disc used Disk Utility to verify the internal 40gb drive, erased it and wrote zeros. The drive seemed to be great. If I try to install either OS though, I get and error. Something like "There were errors, try to install again"
Also, just to point out - I have used Carbon Copy Cloner to copy a working Tiger install over to it and that has worked but only for so long. Eventually the drive stops booting. -It has passed the S.M.A.R.T. diagnosis too.
Any one run into this? I have been a Mac geeks since the early 90s and nothing has confused me this much before.
Thanks much for any help.
-David

Eventually the drive stops booting
Why would that be with a good clone? Have you run a surface scan with a utility like TechToolPro? It's possible there are bad blocks that are not being masked out when writing zeros or some other physical drive damage. S.M.A.R.T will not detect bad blocks unless they are about to create a drive failure.
EDIT: Also Javier's suggestion abou ram is a good one, you can use this utility:
http://macupdate.com/info.php/id/14004

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    Thanks for the new safer direction.
    [1] Coolmax (CD-311-SATA Combo)
    Coolmax Aluminum USB 2.0 External Case/Enclosure for 3.5" SATA/IDE Hard Drives, USB2.0, IEEE1394a, Serial ATA triple interface input CD-311-SATA Combo
    http://www.iocombo.com/product/showproduct.php?productid=0EGD&PHPSESSID=3c41735b f27252cf17a17350cb603e0e
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    http://store.yahoo.com/directron/35enclosure.html
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