Encore First Play Error

Hi all-  I have been searching on this site about a First Play issue I am
having.  I have 2 timelines (INTRO 1 and MAIN) and several menus in my project.  I have INTRO 1 set to "first play" and linked the end action to the first menu, which then goes to the main timeline, or more menus.....  the whole works plays perfect when I preview.  The first play, menu, everything.....it works great.....
However, when I build the project, I get an error that states "internal software error at 29:21 in INTRO 1"  .  INTRO 1 timeline consists of a 29:21 second MPEG2-DVD file that I rendered out of After Effects.  I have tried deleting this timeline and replacing it (and re-linking it) as well deleting the MPEG asset from the project and re-inserting it.  Still same error.  Maybe I need to install the latest patch for Encore?  Or am I missing something?  I haven't tried to override anything.....maybe i should insert the sequence directly into the timeline rather than the rendered MPEG file???
If I can't get this to work, I plan on making 2 Main Menus.  One will be set to first play and have the INTRO sequence and the rest of the Main menu on the front end, and then I'll just set a loop point where I want the menu to repeat.  after going into the rest of the menus, I'll link all their back buttons to the second "main" menu (the one without intro on the front).  that way, after the first time the DVD is loaded, and the user starts to navigate the menus, the user won't have to sit through the INTRO again if they want to go back to the main menu.  It makes sense in my head, but does anyone see any problems?
I hope i have been clear on all this!!!
Thanks in advance!!!
Dan Mortensen

Thanks Guys--
Yes, there is something about PCG error.....butafter some research and tests,  it seems to be a format uncompatability thing.....(I'm running CS4 by the way)
I did play around with it a bunch last night.  It seems that the problem lies with the .m2v file that is rendered out of After Effects.  It's not playing nice with Encore.  I tried removing all the sound out of the menus....then the difference in length should not matter.  I still got the same error.  So i deleted the assets alltogether...then i tried rendering my files out as MPEG 2's instead of MPEG2 DVD's.   This time I got an error that there was an aspect ratio mismatch.    So then i removed both video and sound from the menus---- And the project worked great!!!  Ok, so now I went back and tried to render the movie parts as AVI files.  I rendered one of the menus as an AVI and brought it in as an asset- linked it to the video, and linked the sound to the old sound .wav file, and wouldn't you know ---the project worked---(well, that menu worked perfect, the others were still blank of course, but the buttons were still there)....  .  So I made all the menu parts into .avi, and linked them, but when i checked the project, it gave me an error that the disk is not big enough.....Of course my .avi's were all uncompressed (about 5 gigs).....Do i need to figure out how to render a smaller .avi?  I haven't been able to get AE to do that yet.  Uncompressed seems to be my only option.  Isn't there a way to pick what size file to make??  I'll have to look into that as I have not been able to figure out how to change the quality of .avi's.....
Maybe there is another file format that would work better?  high quality .wmv???
Dan

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