Error when converting a 1602i to Autonomous

Hi all... just looking for a little help. I'm trying to convert a 1602i to an Autonomous OS.
I downloaded: ap1g2-k9w7-tar.152-2.JB.tar
Performed the following:
1.) Set PC LAN address to 10.0.0.5
2.) Start TFTP Server and point to folder holding the Autonomous IOS.
3.) Set timeout to 30 seconds
4.) Made a copy of the IOS and renamed it to: "ap3g2-k9w7-tar.default"
5.) Connect AP Ethernet port to Laptop LAN port using a Cat5 cable.
6.) Reset AP power holding the MODE button until the LED blinks Red (~20seconds) and then release the button.
The AP reloaded, and started downloading the IOS from the tftp....
Then I get the following message: (a lot of additional extraction messages I didn't paste)
extracting ap1g2-k9w7-mx.152-2.JB/html/level/15/ap_system-sw_sysconfig.shtml.gz (7145 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/html/level/15/ap_stationview-client.shtml.gz (5554 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/html/level/15/ap_contextmgr_ap.shtml.gz (4774 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/html/level/15/ap_contextmgr_scm.shtml.gz (5294 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/html/level/15/ap_contextmgr_scm-groups.shtml.gz (7511 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/html/level/15/ap_contextmgr_scm_summary.shtml.gz (5061 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/ap1g2-k9w7-mx.152-2.JB (9206971bytes)..........................................................................................................................................................................
Premature end of tar file
ERROR: Problem extracting files from archive.ap:
I've performed this on 2602 without any issues... and we have tried doing the tftp in romon...
ap: tar -xtract tftp://10.0.0.5/ap1g2-k9w7-tar.152-2.JB.tar flash:
Same result... went back to Cisco.com and downloaded the file again and tried again, same result.
Any help would be greatly appreciated.
Rich

I've tried both processes multiple times and have finally gotten to what appears to be the end. However after I reset the AP, I get an error when the AP starts loading the IOS from flash.
xtracting ap1g2-k9w7-mx.152-2.JB/S5.bin (106106 bytes).......................
extracting ap1g2-k9w7-mx.152-2.JB/K2.bin (5830 bytes).
extracting ap1g2-k9w7-mx.152-2.JB/K5.bin (75790 bytes)................
extracting ap1g2-k9w7-mx.152-2.JB/info (277 bytes)
extracting info.ver (277 bytes)ap:
IOS Bootloader - Starting system.
flash is writable
FLASH CHIP:  Numonyx Mirrorbit (0089)
Xmodem file system is available.
flashfs[0]: 183 files, 7 directories
flashfs[0]: 0 orphaned files, 0 orphaned directories
flashfs[0]: Total bytes: 31997952
flashfs[0]: Bytes used: 10417152
flashfs[0]: Bytes available: 21580800
flashfs[0]: flashfs fsck took 17 seconds.
Reading cookie from SEEPROM
Base Ethernet MAC address: 6c:41:6a:98:05:73
Ethernet speed is 1000 Mb - FULL Duplex
Loading "flash:/ap1g2-k9w7-mx.152-2.JB/ap1g2-k9w7-mx.152-2.JB"...uncompress: Unknown mzip segment type: 2
Error loading "flash:/ap1g2-k9w7-mx.152-2.JB/ap1g2-k9w7-mx.152-2.JB"
Interrupt within 5 seconds to abort boot process.
Boot process failed...
The system is unable to boot automatically.  The BOOT
environment variable needs to be set to a bootable
image.
C2600 Boot Loader (AP3G2-BOOT-M) LoaderVersion 12.4(25e)JA1, RELEASE SOFTWARE (fc1)
Technical Support: http://www.cisco.com/techsupport
Compiled Wed 30-May-12 03:34 by binugopa
ap:

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