Exclude Reservation stock type from MRP Run

Dear All,
I need to exclude Reserved Stock Type from MRP Planning.
Please guide me with the steps to perform the above.
Just for your information, the reservation is coming from Plant Maintenance module, not Production Planning.
I tried changing the Availability check 02 - PM checking rule to exclude reservation, but it doesnt seem to work. Maybe i did it wrong.
Please help.

Nazrin,
Availability check configuration (OVZ9) has no impact on MRP. MRP relies on its internal rules when it is performing its net requirements calculation. You have very little control over which elements are included/excluded.
You can exclude selected storage locations from MRP planning. Stock and reservations against these storage locations will therefore also be excluded.
You can exclude a material from planning, change the material master MRP type to ND.
Your best bet, though, would be to set your PM planning process up such that these materials never create the reservation in the first place.
Regards,
DB49

Similar Messages

MRP-Exclude STO document type from MRP Run

Hi,
I want to exclude STO document type from MRP run, so that STO Open qty will not be considered as open qty while doing MRP.
I have checked below settings but didn't worked.
1. In OMI8 - I have unchecked "Stock in Transfer"
2. SPRO->Materials Management->Consumption-based Planning->Planning->Define torage Location MRP per plant
     Here I have excluded ONE storage location from MRP and same storage location has been used in the STO.
Can anyone know how to resolve this ?
Regards,
Rakesh

Rakesh,
Yes, they will not be relevant for MRP. Neither will anything else in that storage location. However, the setting is not in configuration, but in the material master (MRP4 tab).
The configuration setting you mentioned has no impact on existing material masters, it is only used to determine the default settings for newly created storage location entries for a material/plant..
You can set a particular material/plant/stlocn to be irrelevant for MRP. This relevancy is irrespective of document type, it can be a STO, a purchase req, a sales order, a production order, or it could be stock (inventory) - all supply and demand in this material/plant/stlocn are excluded from MRP processing.
MRP relevancy of storage location is set at the material/plant/storage location level in the material master.
If you do not wish to exclude a storage location from MRP, then you will have to find another way to make your STOs Irrelevant for MRP. As I said earlier, STOs (like any other Purchase orders that are configured to process stock ), are generally considered to be relevant for MRP.
If you were a client, I would suggest that you rethink your business model that drives this requirement.
If the business model cannot be altered, and the storage location solution is unacceptable, then you will be stuck with a customized solution.
Best Regards,
DB49

Exclude special stock (project) from MRP run

Hi,
Would need to exclude special stocks representing project stocks from MRP calculation. Could not seem to find a way to control this via config similar to options available for blocked and in-transit stocks. Is there an option to do this in config? Thanks...

Hi,
You can exclude the stock by creating storage location MRP.
Create separate str location for project stock by MMSC.
In the material master of mrp 4 view, str location indicator - select Exclude str loc from mrp for new ie, project str loc.
Check your Plant & str location by checking Plant/ data view in material master whether you have excluded the correct str location which you have newly created.
When mrp run system exclude this str location.
Regards,
Dharma

Storage location to be excluded from MRP Run

Dear Gurus ,
We are trying to exclude perticular Storage location from MRP Run with the Configuration setting
IMG >>> Production >>>.MRP >>>.Planning >>>>.Define Storage Location MRP per plant >>>> Indicator 1 is set
Still the Stock is being considered
As I know this can be done thr' MRP4 view , but we don't want to go Part No wise ,
Suggest better sloution
Thanx in advance

Vasu,
Above IMG path is only used for defulting the storage location exclusion in material master.
Whenever materials are extended to this storage nlocation in mm01 or mmsc, this defult value would be proposed automatically .
However this does not mean setting it in IMG would change existing materia storage location extensions automatically. Also MRP will not pick from above IMG settings.
Once again above setting is only valid from defulting the values while extending the Materials to storage locations.
Hope it helps.

How MRP Run exclude QI Stock Type of a Raw Material SLOC?

Dear all
Fact:
All of our raw materials must be subject to quarantinee upon GR. We have Storage Location of Raw Material: RMSL
In Material Master of that Raw Material
We are using the "SLOC of EP" (MRP View 2) to put the defaulted GR SLOC. And we also make use of the "Post to QI Stock" in View: Purchasing.
Upon GR:
During GR, the Raw Mat SLOC (RMSL) will be copied from "SLOC of EP" of the material master data, and it will be posted to the stock type "QI STOCK".
Problem:
However, when the MRP Controller run MRP, it will take the QI Stock Type of Raw Material SLOC into account.
Is there anyway we can exclude the QI Stock Type of Raw Material SLOC from MRP Run?
I have read from some threads to suggest to post it to the Quarantinee SLOC. We prefer not to create another Quarantinee SLOC (QISL) which will be filled in SLOC of EP and then after passing QC, we perform Transfer Posting from SLOC: QISL to SLOC: RMSL. We have a few Raw Material SLOCS and we do not want the Warehouse guy to get confused which Raw MAterial SLOC to choose upon GR. Rather, we prefer it to be defaulted in the "SLOC of EP" in the material master.
Please advise.
Edited by: Daimos on Jul 13, 2009 1:16 PM

Hi,
Generally MRP consider stock from all the storage location when run the MRP for Plant level for material.
However we can exclude the particular storage location from MRP Run, for those following settings to be done.
Go to MRP-2 View of material master and select the storage location to be excluded from MRP. (Press Shift +f1 ex .sloc2) As per your case it should be RMSL
In that MRP view go to Storage location MRP Tab.
And assign u201CSLoc MRP indicator = 1 (Storage location stock excluded from MRP)u201Dand save.
Now run the MRP, stock from sloc2 will not be considered to create-planned order.
Please try this and revert back.
Cheers,
Kumar.S

Exclude Stock Transfer from MRP Net Requirements

Hi,
Is it possible to exclude the Stock Transfer Orders from the Net Requirements generated by MRP? I want to base the requirements only from historical consumption. In my Stock/requirements list (MD04) for example, the Requisition generated by MRP increases in quantity since there are open Stock Transfers which are to be served by that plant to other plants.
Regards,
Lee

Nazrin,
Availability check configuration (OVZ9) has no impact on MRP. MRP relies on its internal rules when it is performing its net requirements calculation. You have very little control over which elements are included/excluded.
You can exclude selected storage locations from MRP planning. Stock and reservations against these storage locations will therefore also be excluded.
You can exclude a material from planning, change the material master MRP type to ND.
Your best bet, though, would be to set your PM planning process up such that these materials never create the reservation in the first place.
Regards,
DB49

Excluding storage location from MRP run in Long Term Planning

Hi,friends,
In my scenario , i want to exclude storage location from MRP run in long term planning.When i set storage location MRP indicator "2" in SPRO and SLoc MRP indicator "1" MRP4 in material master, i can exclude the storage location after run MRP with MD01/MD02,and i can see the expected result in MD04.But in Long Term Planning scenario the storage location can not be excluded after run MRP with MS01/MS02,and the requirements list in MS04 include the stock in the storage location i want to exclude. i dont know if i miss something.Plz give me some advice.
Regards
Joey

Hi,
Refer the OSS Note 208017 - LTP: Long-term planning and storage locations
==========================================================================
Symptom
In long-term planning (Transactions MSBT / MS01 / MS02 / MS03), the MRP indicator of a storage location for a material is not taken into account (material master, view MRP 2 [up to and including Release 3.1I] or MRP 4 [as of Release 4.0A]).
The storage locations excluded by MRP or planned separately are also planned in the plant segment.
Additional key words
LTP, MM01, MM02, MM03, master data, MRP indicator, LGORT ...
Cause and prerequisites
The MRP indicator for a certain storage location of a material is only taken into account in operative planning (requirements planning, MRP).
The long-term planning occurs exclusively at plant level.
Solution
This is no error. The system works as intended.
The individual storage locations should not be distinguished in the long-term planning, in order to perform a comprehensive long-term planning.
This is important, for example, within the kanban processing where the storage locations with kanban MRP are excluded from the MRP, but in spite of that should be included in the long-term planning.
==========================================================================
Regards,
Siva

How to exclude the manually create SAP PO from MRP Run?

Dear all
There is this situation that due to the long procurement lead time, certain PO is created manually in SAP in advance based on the sales order enquiry made by customer. (In normal case, we will create a sales order in SAP and then run MRP to create PR to converted to PO)
Most of the time, customer will confirm their enquiry so that we can create sales Order in SAP and this will make it just in time for our raw material to arrive. However, when the PO is created in advance without triggered by MRP caused by Sales Order, this PO booked quantity is often taken up by the consideration of MRP RUN by other sales order. And if later customer confirms their enquiry and there is no PO stock for this due to this stock is already considered by other sales order.
Is there a way that I can exclude the manually create SAP PO from MRP Run?
Please advise.

Dear Csaba Szommer
Thanks for your reply.
Sorry for confusing you.
1. We are in a MAKE TO ORDER (MTO) environment.
2. There is this situation that due to the long procurement lead time, certain PO is created manually in SAP in advance based on
    the sales order enquiry made by customer. (In normal case, we will create a sales order in SAP and then run MRP to create
    PR to converted to PO).
3. Most of the time, customer ABCwill confirm their enquiry so that we can create sales Order in SAP and this will make it just in
    time for our raw material to arrive.
4. However, for the PO that is created in advance (not created by PR triggered by MRP caused by Sales Order), this PO
    On Order Quantity is often taken up by the consideration of MRP RUN by other sales orders.
5. It creates problem that if later this customer ABC confirms his enquiry and we create SAP Sales Order in the system, the
    stock of PO created previously is already eaten up by other sales orders.
We are using MTO and do not use Forecast. And MTO Strategy is set at the material master level and as such I do not think we can simply modify the MRP Strategy to suit this unique case, as for the very same material, in one PO it should be considered by MRP but in another PO, it should be excluded from MRP Run.
Is there a way that I can exclude the manually create SAP PO (for the case of Customer ABC email enquiry without creating Sales Order in the System first) from MRP Run?

Excluding PO from MRP Run

Dear All,
I have one requirement that i want to exclude one PO document type( Developements PO) From MRP Run. How can i do this.
Kindly Help
Regards
Sunil

Hi,
My scenario is that when a new vendor is developed for Procurement of a existing material then at first Developement Purchase Order is raised against that vendor. After finalisation of vendor standard PO is raised against that vendor. For a material which is being Procured from some vendor there will be Regular Purchase Order, now i need more vendor for that Material then I will raise Developement PO against those vendor, then on Finalisation of vendor i will start raising regular PO for that vendor. In MRP run this Developement PO quantity should not be considered as receipt element
Regards
Sunil

Exclusion of Stock Transport specific MRP Elements from MRP Run

Hi,
How can we exclude specific MRP Elements from planning?
I want to exclude the MRP elements like - Ord.DS, PRqRel, PlORel etc from MRP run.
(After MRP run, they should only be displayed in MD04 and not planned)
MRP run should treat all other MRP elements normally.
Warm Regards,
Madhavi.

I think I understand what you want to do, and I think it is not possible without some major MODIFICATIONS, because it goes against the grain of what MRP is supposed to do: balance demand and supply.
One thing you might consider as a possible work-around: create a "virtual plant" say 5000, that is a plant that isn't really used for anything. Then point your special procurement keys in plant 2000 to plant 5000. This is where you then get the purchase req releases etc, and they will not affect plant 1000.
This doesn't require modifications... but it will also not display the elements in MD04 for plant 1000.
Just an idea...

Differentiation between PRs' Coming from MRP Run & Reservations

Hi,
How can we differntiate that a PR is coming from MRP Run (If quantity falles below ROP) and Reservation (If Max is 2 and reserved is 4)
Appreciate your responses
Regards,
Talha

Hi,
I didnt get the second part of the question...could you please elaborate.
The PR creation indicator will be in PR - item level - contact person tab as shown below.
Regards,
AKPT

How to exempt a storage location from MRP run

Hi all,
How do I exempt a storage location and all its materials from MRP run.
I am creating a new storage location and this should not be considered for MRP and no idoc should be generated if a purchase order or a delivery is created from this storage location( should we stop entering this storage location in BD64 filters or anything more to prevent triggering of the idoc).
Can somebody please through some light on these issues.
Kind Regards
Chakradhar
<REMOVED>

Hi
You need to set up master data for that material.In Mrp-4 View set storage location indicator as 1(one) .In this case your storage location stock will be exclude from MRP .
Hope this will help
Dilip

Number Range for PR converted from MRP Run

Dear Experts,
We are experiencing problems with our number range when converting our MRP generated planned orders into PRs. We convert planned orders to purchase requisitions using MD03. We have 1 Plant with 2 MRP Groups which assigned to specific document types and number ranges as well. For example:
In T-code OMI8:
Plant AAAA --> Number Range 1111111111
(Because 1 Plant only able to have 1 number ranges)
In T-code OPPZ:
Plant AAAA, MRP Group : A01--> PR Document Type : ZZZZ
Plant AAAA, MRP Group : A02 --> PR Document Type : XXXX
In T-code SPRO "PR Document Types" and "PR Document Ranges"
PR Document Type : ZZZZ --> Number Ranges 1111111111
PR Document Type : XXXX --> Number Ranges 2222222222
When I run MD03, the result is:
MRP Group : A01 --> PR Document Type : ZZZZ --> Number Ranges : 1111111111
MRP Group : A02 --> PR Document Type : XXXX --> Number Ranges : 1111111111 (Why the number ranges is not 2222222222 ???????)
Does anyone have idea? Please help. Thanks a lot..

Hi Mallinath,
thanks for your info.
Note 46919 has been implemented in the system, and also i have maintain Tcode - OMI3:
* Object Type : 2 (PR) --> PR Document Type : ZZZZ --> Internal number range : 1111111111 --> external number range : " " (blank) --> Reservations : 01
* Object Type : 2 (PR) --> PR Document Type : XXXX--> Internal number range : 2222222222 --> external number range : " " (blank) --> Reservations : 01
But still system pick wrong number ranges (1111111111, instead of 2222222222 ) for PR Document Type XXXX if generated from MRP run.
Do you have any other idea? Thank you.

To exclude SCARP storage location from MRP

Hi Gurus,
We have a issue regarding the scrap Quantities. we need to exclude these materials from the available stock for MRP. We have a setting in the MRP available stock with Blocked stock not checked and restricted stock checked.
My question is if we un check the restricted stock, is the MRP will not consider the stock in scrap storage location.
Please help to find the solution.
Thank you.
naveen.

Hi,
Your scrap str location is not either blocked or restricted str location. This is a regular str location but the name is scrap location.
System will consider this str location as a regular str location. So do setting to exclude this str location from MRP as previous member explained.
Regards,
Dharma

I want to exclude a storage location from MRP

I want to exclude repair storage location from MRP so that the stock with repairs storage location should not be considered for other demands.
Also repair storage location stock should not be calculated against 'stocks' term in MD04.
How to do this ? Pls share.

Hi,
In transaction OMIR, choose your plant & then for the storage location you want to exclude from MRP enter 1 (exclude from MRP).
After this setting is maintained, whenever a material is created in this plant & storage location, it will have MRP indicator as "1" in the mrp 4 view .
For materials already in this storage location if the MRP indicator "1" is not maintained in mrp 4 view, please go for a mass change maintenance in the material master & maintain this indicator.
Stock in the excluded storage location will not add up to the stock which is displayed in the top in the md04 screen. This stock will be displayed separately in the bottom of the screen.
Please let me know if you have any questions.
Regards,
Senthilkumar

Exclude Reservation stock type from MRP Run

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