FCE4.0.1 project file (.fcp) to .mov file. On playback.mov freezes

I have a 25 minute project which, in nested form, plays perfectly when it is in the project file format (.fcp) But once transcoded to .mov, which I do to make a self contained movie, it always, after conversion and on playback, freezes at one particular spot. To get over this I trashed the clip where the freeze happened and re imported it to the FCE Timeline. But, again, once transcoded to .mov, it froze. In exporting from .fcp I go this way : Open the projerct file>Export>QT. Then I give the file a name and pathway and waited while the process happened. Has anyone got any idea what is causing this problem? Or any way of getting that .fcp to an mp4 file without going via a .mov file. My end format for the client is an mp4 file but I do like to hold the project as a .mov master, if possible
James B

First thing I would do is trash all the render files, then re-render the entire project, then try exporting again.
To trash the render files:  carefully delete all the files in ~/Final Cut Express Documents/Render Files  (unless you set up a different folder for render files)
To re-render the entire project, do both of the following:
Sequence > Render All > Both
Sequence > Render Only > Mixdown
Then save your project.  Then try exporting again.
BTW, how full is your hard drive?  A loaded hard drive can cause all sorts of gremlins with video.   Also, are you using the same hard drive for both your source media files *AND* as your export location?
ps.  You can export directly to MP4 by doing Export > Using QuickTime Conversion and choosing the appropriate settings (Format > MPEG4 & related options).

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