FCP Pro Res Super 16mm -- Compressor -- DVD Studio Pro (Nightmare Workflow Critique)

Hello,
I figured I post here rather than the DVD Studio Pro forum; I've posted on Creative Cow as well but haven't gotten any responses yet.
Before I mention my problem, I'd like to mention that I've tried several types of compression methods and bitrates and unfortunately, my disk still freezes in my player, generally around the same area.
(I have two, minute long clips with Smoothcam there).
I'll try to be as specific about my work-flow as I can and I've posted the photos of my FCP and Compressor settings below.
30 Minutes. Super 16mm.
2K DPX Scans -- > Graded In Color --> Pro Res 4444 23.976 --> Sent To Compressor --> Mpeg 2 + AC3 --> Build & Format With DVD Studio Pro
I set blue compression markers at the start of each Smoothcam clip.
I've recompressed my footage without Smoothcam as well - with the same end result.
I've sent my timeline to Compressor and used both the 5.5-7 VBR setting and the 6.5 CBR settings (with everything under Frame Controls set to the highest quality).
(I've also used the 6.2-7.7 built in settings with the ninety-minute high quality preset).
I am using Sony DVD-R disks. 16X/1X. When I play them in my PS3, the film freezes at different points in the first two-three minutes - then skips ahead exactly to the same point in my film - about halfway.
I've set Chapter markers and it skips to the halfway one; from there it plays fine.
1. I wanted to ask if I should maybe export my entire sequence first through FCP (an .mov file) and try Compressing that?
(I've done this and the result is still the same)
2. Should I set it to Pro Res 422 HQ first?
(I've done this and the result is still the same)
3. Perhaps I should just try to Compressor with the 90Min-HQ setting without changing anything?
(I've done this and the result is still the same)
4. Should I remove the Smoothcam?
I'm currently compressing the entire sequence void of all Smoothcam.
When I bring the files into DVD Studio Pro, I see under preferences that Studio Pro also has VBR settings. Do those have any effect on my DVD encode? There is no CBR there - only VBR set from 5.5-7.
5. Is there anything I'm doing wrong with regards to my workflow? There are several options that may be causing this; I'm not sure if its the progressive footage to interlaced standard definition disk, or modifying field dominance, gop structure, etc.
Any help would be greatly (that's greatly) appreciated.
Thanks!
-Boris

My first impression is you're trying to make this too hard...
You have a high quality timeline which is downconverted to 1080, no problem. Once rendered, SmoothCam
should not represent a problem. If anything, SmoothCam will reduce the sudden movement that can cause problems. Any scenes where you have a high rate of change per frame (like in an explosion or a background of leaves flapping in the wind) should be marked with compression markers.
Export as a QT movie using sequence settings (include markers for DVDSP) so you have a completed source file for compression. I'm not aware of anything that will improve the quality beyond what is in the timeline, so current sequence settings are fine. Test this for playback issues.
If you are having playback problems with the sequence after export and compression, the most probable cause is excessively high bandwidth requirements. Try using the DVD: Best Quality 90 minutes preset. It generally produces a very good quality product. Any attempt to increase the quality will likely increase the bandwidth requirements that are the probable cause of the skipping.
While Sony is a big name, their DVD substrate is only mediocre. If you think the substrate is a problem, switch to Verbatim or JVC/Taiyo-Yuden.
If you are dissatisfied with the quality of the Compressor output, look into the Cinema Craft encoding products.
Hope this helps.

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