FF81 -65504 PRINTER ERROR What does it mean.

My printer is a: LaserJet 4515 
My operating system is Mac OS 10.6.8, 10.7.6, &/or 10.8.2
Error message: FF81 -65504 PRINTER ERROR
No computer system changes
This error came up while printing an envelop from storage on the printer's hard drive. The printer gave the above error code. It told me to turn the printer off & then back on. That did not help. The printer manual says tha a the FF81 error code is a firmware error. At this point I did the following:
1 - checked the ethernet cable that did no good.
2 - I took out the hard drive. That fixed the problem.
3 - Replaced the EIO hard drive card with one from my HP LaserJet 8150 printer. Printer still works.
4 - I have taken the 80 GB PATA drive off of the small card that it is on. 
5 - I want to replace this hard drive with one that I know is good.
6- Changing the hard drive is easy, but ...  That is my question.
7 - If I change the hard drive how is it formatted?
8 - Does HP use a propritary hard drive formatting or does it use a Windows format like Fat32 or other format?
9 - I don't want to pay $500 - 700 for a new card & drive. The drive now in use is only worth $25 when working. 
10 - What are your ideas? I want to put the hard drive back into my HP LJ 8150.

heisetax,
I am sorry, but to get your issue more exposure I would suggest posting it in the commercial forums since this is a commercial printer. You can do this at http://h30499.www3.hp.com/hpeb/ .
I hope this helps.
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