FG SFG MRP Run

Hi Experts,
PPPI: If MRP Run is executed for FG (Single Item Multilevel), it produces Planned Orders for FG and SFG. My problem is, the scheduling for FG and SFG. Ideally, we need to produce SFG first, before the production of FG can start. But the MRP run produced planned orders for FG and SFG that start on the same date and time. any clarifications/suggestions for the set up?
Thanks

Hi,
In OPU5 - Define scheduling parameters for planned orders, select your plant, Order type * scheduler (*).
In this select Adjust scheduling - Adjust basic dates & dep requirement to operation dates.
Now rerun MRP with Delete & recreate planning mode.
Check the result in the 3rd tab page of planned order change mode.
Note: For FG & SFG maintain machining time as high. Scheduling should not complete within a day. Maintain requirement qty also as high.
Regards,
Dharma

Similar Messages

Copy BOM Component Characteristic value in material PR created by MRP Run

Dear Gurus,
My requirement is I have materials like thread to maintain color characteristic i have create class - color- class type is 023 , now i want user should able to maintain characteristic value in BOM component (thread) of semifinish material. FG , SFG are not having any characteristic.
Now in PR and PO we can maintain characteristic value in Material Data --->Configuration tab , Configuration tab will come only when there is tick in material is configurable at material basic data 2 view of thread and in CU41 I have to maintain material for class type 300 - Variant , then in class assignment i have select class type 300 and 023 both and maintain class , both are having same characteristic please make me correct if i am doing wrong process, if i am not maintaining class assignment 300 in CU41, in manual PO system not allowing to enter characteristic value in configuration tab . so i maintain both class assignment 300 and 023.
Now for manual PR and PO system showing configuration tab and from PO configuration tab characteristic value is coming in MIGO automatically but when i am running MRP for finish material the auto PR generated by system for material thread is not showing configuration tab in Material Data of PR. I have maintain characteristic value in BOM --->Extra--->Batch Classification. Please guide me how to archive this.
Thanks & Regards
Akshay.

Akshay kukde,
Still i am unable to understand the reason for maintaining a characterstic value for a batch through BOM, I hope you are not changing BOM for every purchase order ?
can you explain what you expect by maintaing this one value for batch characterstic?
you can have many other simple option like
1) Create a material with colour included in it ex, Thread_red, Thread _green etc and use them in BOM
2) Use text in BOM to hold this discription for colour
3) Use batch management, class 023 in material master classification , defalut value for colour, purchase order will be created and while doing GR you can change in colur if its different then default you set earlier.
Akshay kukde wrote:
if i am creating PR Manually -ME51N , system showing configuration tab , where i can maintain characteristic value , which then reflecting in PO and from PO to MIGO
The above scenario I have tried by maintaining class type 023 and same characteristic in material Master. but result is same for auto generate PR by MRP- configuration tab is missing.
My requirement in this case is characteristic value should flow from BOM to PR generated by MRP.
when you manualy create PR you Thread material is consider to be a configurable material and thats why you are able to input configuration value, otherwise as soon as you put this configurable material inside a BOM of normal materila it loost its configuration feature, if you want you can create your parent material also as configurable material, assign same class to it and create configuration profile and take MRP run this time you will get PR with configuration tab as your thread get configuration derived from parent.
Hope above details may help you.
Check and reply, also mark replies helpful if it helps you.
Thanks
Ritesh

MRP run with lot size as per prod. version and capacity levelling

Dear PP experts,
Hi, We are working with strategy 10. For SFG and FG produced inhouse we have created BOM and recipe with production version.
For example:
I have a production version with batch size as 100 Kg.
I load PIR for 500 Kg in MD61.
I have maintained lot size as EX in the material master but I have not defined mini. and max. lot size.
Is it possible during the MRP to consider the production version batch size if the mini. and max. lot size is not maintained in the system and create 5 Planned Order of 100 Kg each.
I know, how it can be done by using lot size in material master or by maintaining schedule lines in MD61 or by maintaining quota. But if nothing is maintained is it possible for the system to create 5 Planned orders as per the production version batch size.
Pl. check if this is possible and revert back.
Regards,
Prashant

Hi
No, system will not consider the size that maintained in the production version for the creation of planned order while the mrp run .
This lost size is used to validate the bom/ routing combiation for the particular pv of the material

Wrong Planned Order dates - MRP Run

Dear Experts,
Please guide to resolve the following problem:
I have uploaded the PIRs for 3 months. When I take the MRP run, the system is scheduling the planned orders for first 2 months only. For the 3rd month's PIR the planned order are created for the PIR dates only.
For example, if the PIR (for 3rd month) is maintained on 25th of the month. The planned orders for FG & SFGs are being created for 25th only. While for 2 months the Planned orders are properly scheduled.
What could be the reason for such behavior.
The planning horizon is 90 days.
Regards,
Rohit.

Dear Rohit,
If you are running MRP with NETPL, then the Lead time scheduling will be carried out only for the planning harizon.
Try executing MRP you can select NETCH key.
or
If you want to run MRP with NETPL key, then please give In-house production time in workscheduling view as per the routing values. For example 1 day is the processing time and give the quantity for for 24 hr production. Then the sceduling will be carried out as per this values.
And change the planning harizon for detailed scheduling in OPU5 transaction.
Thanks and regards
Murugesan

Did not propose PR during MRP run for raw mats

Hi All,
Please help us in our issue for MRP. I have created planned order for SFG(semi finished goods).
Scenario:
SFG Planned Order: 170,000,000 pcs
raw mats A in MMBE: 1,110.546 with reservation: 656.017
raw mats A PO to be GR'ed : 5,025.798 MTN
BOM base quantity: 10,000 pcs
raw mats A qty in BOM per 10,000 pcs : 3.709 MTN
Info of raw mats A in material master:
MRP Type: VB (manual reorder point planning)
Reorder point: 1,950
Lot size: EX (lot-for-lot order quantity)
Maximum lot size: 3,850
Manual computation:
= 170,000,000/10,000
= 17,000 * 3.709
= 63,053 MTN (quantity of raw mats needed to produce 170 million pcs of SFG
But then after the MRP run it does not propose any PR. Do we have to change any info in our raw mats A? Or change in the configuration?
Thank you
Jesielle

Hi Jessille,
The raw material A is set for reorder point planning,
U already have a stock of 1100
& a PO to be GRed for 5025
& ur reorder point is 1950
as the stock & PO fulfill your reorder point ,no requisition would be generated.
When a material is set for reorder point planning dependent requirement from FG materials
will not be considered. If you want the system to calculate the qty based on the dependent
requirements you need to change the MRP type to PD, but before changing check why
the material was set for reorder point planning.
Regards
Mithun

MRP run for sub contracting plant

Hi all,
Please let me know if this scenario is possible:-
I have two plant A and B. A is manufacturing plant and B is sub contracting plant. For one FG I plant there is demand of 100. After MRP run planned order is created for 100 for FG. For raw material purchase requisition for 50 is created and delivering plant will be B.
In md04 for plant A I can see pur req for 50 and for plant B in md04 I can see 50 as stock requirement.
Now use wants that if MRP is run for plant B, it should generate planed order against stock requirement.
Strategy 11 we are using.
Please let me if it is possible
Regards,
D.Dutta

Hi ,
Cross plant planning is possible ( like Plant A & B) , no need to run MRP in two plants separately . but you need to the follow the following config .
1) Define special procurment key ( Spro> MRP> Master data --> Define spl procurement key)
You can copy standard key 40 , ( you have to defined supply plant and recving plant)
2) Identify the Materials which are to be cross plant planning and go to material master MRP 2 view and assign Speial procuremnt key
3) run MRP for FG in Plant A and down level MRP for RM/PM/SFG will be generated in plant B.
I hope this will help your requirement .
Thanks
sekhar

Typical MRP Run query

Dear Gurus,
i am having one strange requirement from client.They want to process in mass.i have given only one example.the same they want for all materials in the plant.
FG consists of two BOMs.Bom1 consists of X(FG 1nos)-Y(SFG 1nos)-Z(ROH 100kg).Bom2 consists of X(FG 1nos)-Y(SFG 1nos)-Z(ROH 10kg).I want to run MRP twice.In First time MRP system should consider BOM1 and Purchase Requistions for Z with quantity of 100kg should generate.System should not generate planned order for X and Y.in second time MRP run,system should consider BOM2 and system should generate planned order for X and Y.System should not generate Purchase requistion for z 10 kg.This is the requirement. How to map this scenario?
Please through some light to map this scenario
Guna

Hi Guna ,
You have twice posted the same thread . Please check my reply and let me know whether it was useful .
Check this link :
Re: Typical query-MRP-BOM selection
Neal

Order of delivery schedule line counter at schedule agreements from MRP run

Currently we are using schedule agreements for our long term external suppliers, but we are facing a problem with the order of new delivery schedule lines created during MRP run.
Because of master data settings like, lot size, rounding value, plan delivery time and planning time fence to set as firm new requirements, multiple schedule lines are created with no order for schedule line counter.
Does anyone is aware of a BADI, user exit or customizing control to have this schedule line counter in order?
Thank you
Daniel Guillen
IT
Skyworks Inc.

Hi,
Pls put this query in SD fourms and get immly help because this is technical fourms.
Anil

Effect of manually created proposal on MRP Run

if there is any proposal which might have been created by the user manually & not via MRP run, does it have effect on the results of MRP.
will the system ignores the requirement as it has been covered already via manually created proposal.

Dear Geetika,
if there is any proposal which might have been created by the user manually & not via MRP run,
does it have effect on the results of MRP.
Yes definitely it have effect on MRP
MRP checks All Firmed Receipts & creates procurement proposals
will the system ignores the requirement as it has been covered already via manually created proposal.
Say for example demand is there for material as 50 PCS
Now manually user created Production order for that 50 pcs
Now if run MRP than system will not create any plan order as already Production order consists for 50 pcs
Again we have add demand for the same as for another 50 pcs
so now total demand became for that material is 100pcs
Now Run MRP system will create plan order for 50 pcs
As we have already 50 pcs of production order which is created manually
Hope the above clarifies
Regards
Madhu

Purchase order status in MRP run

Hi Gurus,
I have a doubt in MRP run.
While doing the MRP run, can there be any open PO s or is it mandatory to close them.
Can you also please suggest me on how to run the MRP.

Hi,
MRP Run
Purpose
The Material Requirements Planning (MRP) function enables you to plan material requirements for complex manufacturing processes. You use the MRP Wizard to create and run MRP scenarios. The MRP Wizard generates recommendations for the production and purchasing orders required to produce the final product on time and in the required quantity. You then use these recommendations to create production and purchase orders in the Order Recommendation Report.
The order recommendation cannot be issued for requirements that happened in the past (before the present day). Since the purchasing or production process cannot be completed in time, the MRP does not mix the real past data with new recommendations for the same period.
Prerequisites
●     You have defined the
○     Planning system
○     Procurement method
○     Order mutliple
○     Minimum order
○     Lead time
See also: Item Master Data, Planning Data Tab.
●     You have set the time interval between orders. See also: Define Inventory Cycles.
●     You have defined the appropriate items as non-production bills of materials (if required). See also: Item Master Data, General Tab.
●     You have defined default warehouses. See also: Define Warehouses.
●     You have defined forecasts. See also: Forecasts.
●     You have selected the Consume Forecast option to make the system exclude existing sales orders from the forecast. If this is not selected, the forecast considers existing sales orders as an additional requirement. See also: Sales Order.
●     You have set the planning definitions. If you chose Consume Forecast, you have defined the consumption method, days forward and days backward. See also: General Settings, Inventory Tab.
Process Flow
       1.      Start the MRP Wizard.
       2.      Create a new MRP scenario or select an existing one. (See also: MRP Wizard: Select New or Existing Scenario.)
       3.      Define the parameters for your scenario, such as the planning horizon and item details.
You also choose your display preferences. (See also: MRP Wizard: Scenario Details.)
       4.      Define the data sources for requirements that you want to include in your MRP scenario.
For example, you define whether you want to consider the existing stock or the minimum stock level. You can also include a predefined forecast. (See also: MRP Wizard: Data Source.)
       5.      Save the scenario or run it.
After you run the scenario, the system displays the MRP Results.
If there are red figures in the result table, solve the problem and re-run the MRP.
       6.      Analyze the MRP results. You can display the final stock quantity before the MRP run or after it.
       7.      Save the recommendations and exit the MRP Wizard.
Result
After completing the MRP Wizard, you still need to create the purchase and production orders in accordance with the MRP recommendations. See also: Order Recommendation Report.
Hope this will help.
Reward Point if helpful
Thanks,
Raja

Is there a report to track the exception messages after a MRP run ?

We have a scenario at our client site where MRP run is not optimized to the fullest.
The planners are not trained on how to interpret those exception messages.
They are not trained on how to reschedule / expedite planned orders resulting from an MRP run.
Is there a report out in SAP that keeps track of
1) History of number of exception messages by type ( Expedite/Reschedule/Cancel)
2) History of number of exception messages that were acted on or ignored by the planner.
This is to create metrics on the usage of MRP exception reports by planners.
Appreciate your inputs..

Hi
The exception messages are dynamic and time dependant. You cannot have history of exception message.. If your user is feeling difficult to use standard MRP reports. Create a new report using a function module MD_STOCK_REQUIREMENTS_LIST_API
It gives all MRP data including exception messages.
Regards
Antony

When MRP run through background process in MDBT open PR and PO not comming?

Hi,
When MRP run through backgroung process in MDBT open PR and PO not coming in MDBT result.
Pls advise accordingaly.
Regards
rk

Ram,
Either I am totally misunderstanding your statements, or your business people are misinformed.
The output of MD01 (MRP total run in foreground) and the output of MDBT (MRP total Run in Background) ARE IDENTICAL, provided you have selected the same parameters.
Neither output contains a discrete listing of open Purchase orders and Purchase requisitions.
Standard output of both MD01 and MDBT are:
1. List of materials processed, with exception messages
2. Statistics
In addition, both of these programs also write MRP records to the MRP databases, provided that the "Display Material List" parameter is set. In this case, both of these programs will produce data that can be further reviewed and managed in MD05 and MD06. MD06 is the tool that most planners use to process the MRP database info.
If you wish to see a listing of the entire MRP results (either MD01 or MDBT), then execute transaction MDLD. This will produce either a spoolfile or a printed document.
For the PO or PR listings, review my earlier suggestions.
Rgds,
DB49

Open Purchase Orders not considered as requirement for MRP Run

Hi ,
We are facing a issue of Open Purchase orders not appeared in Stock requirements list and also it is not considered as requirement for MRP Run against reservation.
As aresult for a reservation demand of 10 units we are ending with Open POs 10 units and a additional planned order 10 units.
Material Type : ERSA
MRP Type : PD (or VB)
Lot size : EX ( HB if MRP Type is VB)
Could you please throw some light to correct our settings to MRP to consider Open POs?
Saravanan

Can you check to see if there is a re-order point set up for this materia? That could be causing the problem too.

Open order quantity for mrp run

hi
for x material i was made a subcontracting PO
ORDER uantity was say 2000
deliverd quantity was 1500
rest of the 500 nos tobe deliverad on 30th agust
ie, OPEN ORDER QATNTIY OF 500 NOS WHITH delivery date
on 30th agust.
for the same materail there was an dependent requirement of say 1500 in the month of MAY2008
while MRP RUN for the dependent reqirement of 1500
i got a purchase requistion of 1000nos
and for the 500 nos saytem taken fron the purchase order
which was made as subcontracting
and throughs an expetion message which says needs the rescheduling
my requirement here is it should not consider the open order quantity which was there for sub contracting
it sholud create purchase requirement of 2000nos
plz suggest how to achive it
regards
sasikanth/vst

I wanted to the same as you where getting in subcontract po but in a std po
hi
for x material i was made a subcontracting PO
ORDER uantity was say 2000
deliverd quantity was 1500
rest of the 500 nos tobe deliverad on 30th agust
ie, OPEN ORDER QATNTIY OF 500 NOS WHITH delivery date
on 30th agust."
guide me in terms of configuration
i think i am missing some configurations

Sale Order MRP Run for All Order Line Items

Greetings...
I have One Sales Order , in which i have ten different Line Items .
Now I have to Run the MRP on basis of Created sales Order so that all Line items wi get consider insingle MRP Run on sales order base MRP Run.
How to take MRP Run of One Sale Order for all Line Items.???
In MD50 , we can have sales Order with Item..

In MD50 you can give only one item at a time.
Its a standard transaction meant to accomodate changes relevant for MRP after plant level MRP run related to specific sales order Item.
so either you need to do it multipal times by changing material or you need to go for MD02.
Please explain bussiness case in detail why you want to restrict your MRP run for items in a specific sales order.
Regards

FG SFG MRP Run

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