File sizes growing by magic?!?!?!?!?!?!

I create DVD's for a wedding business. My file sizes are "growing" and i don't know why. This is the first time I've noticed it. I've designed and burned over 100 wedding DVD's using this method. I use a template in DVD studio pro and I drag and drop my assets onto the appropriate button.
The project material is 102 minutes. Some double layered video.
This particular project says that a
DVD best quality 150 min compression (using compressor template) is 3.92G. I put it in the DVD template and it jumps to 4.4G.
The audio size (AIFF 16bit-2200Mhtz) is 68M. I put it in the template and my 4.4G from above jumps to 5.7G. 68M to 1.3G??
I have no idea what is wrong. I've spent four days compressing in various ways using compressor. The description above is the fifth and last attempt.

What you should do is open the project, close the project, then reopen it. The calculator of size is not always accurate and can "jump" when assets change.
Also do not use AIFs, make AC3s and use them instead, saves room and improves performance (prevents issues)
Also note thhat is you are using items in motion menus, that also in creases size each time you extend the length of time (or add audio if there was none)
You should have no isssues with getting 102 minutes of video on a DVD-5 usually (unless very high motion and you need higher encoding rates)
Build to the hard drive to get a better sense of the real size if the above does not help )opening/cclosing/reopening should get you back on track though)

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