Fixed Bin Replenishment based on Available Quantity

Hi Friends,
Can anyone please answer to this query.
System calculates the replenishment qty based on the available qty in the bin (961 pce available in the bin, max bin qty is 1000 pce, min bin qty is 970 so the requested qty is 1000-961=39 pce). We would like to calculate the replenishment qty based on the total qty in the bin, so 972 pce (Aval qty + Picking qty = 961+11 =972). In this case the replen qty would be 1000-972=28 pce. If the repenishment is made before the physical execution of the picking, the bin will be overloaded.
Is it possible to take into consideration at the replenishment only the total stock and not the available stock?
Thanks in advance.
Regards,
Praveen

Hi,
Thank you for your response.
I know system calculates the replenshiment based on min and max qty. But if the job runs before the physical move of the material for the picking TO how that situation can be controlled. Because once the TO is created for picking stock will be shown in total qty instead of available qty. so system consider available qty for replenishmnet calculation and it turns into overflow.
Please let me know is there any way we can control this confusion.
Thanks,
Praveen

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Sap wms fixed bin replenishment

hi experts,
i am creating fixed bin replenishment the max bin qty 40, min 10 and replenishment qty 50
and i try to create LP21   fil the fields the whno storage type and bin and executed but the replenishment is not happened . the automatic TR also not triggering so plz tell me where is the setting we need

Hi,
As you have mentioned :
Replenishment qty to 10
and the max bin qty is 40
min bin qty is 10
available stock is 40
System will still not generate any TR since your available qty is not less than min bin qty.
Reduce your available bin qty less than 10 then only it will generate TR.
Or keep min qty as 100 , Max qty as 1000 and replenishment qty as 100 and then check.
Please read the Program documentation for LP21 ( Blue icon on lp21 input screen) for calculation .
Minimum stock     =   10
Maximum stock     = 100
Replenishment qty =   40
Storage bin stock =    5
Since the storage bin stock has fallen below the minimum stock level defined in the material master, the system calculates a quantity to be supplied to this storage bin. The system attempts to increase the total quantity in the bin (5) by multiplying the replenishment quantity (40) as many times as possible to match the maximum quantity defined for the bin (100) without exceeding it. For the supply quantity, the system calculates 80 pieces (5 + 2 x 40 = 85 < 100).
Regards,
Shailesh

Open Transfer Requirements - Fixed Bin replenishment

We have a situation where TR's remiained open for lack of stock in source Storage types. When these Tr's are closed as completed, they re-appear due to min/max. It is being cumbersome to check each TR if this was due to LP21 or a genuine TR. could some one advise how to get around this issue. Mov type 319 is configured to ctrate TO from TR autommatically.
appreciate any help on this.
thanks

What is a "genuine" TR?
One idea:
When listing TRs in LB10 you can see the movement type. For fix bin replenishment you can define which movement type should be used by system. Based on this you can distinguish between replenishment related TRs and other TRs.

SAP WM-Fixed bin replenishment

Hi
While run replenishmnet for the fixed bin through LP21 ,system is generating individual Transfer orders for each Storage Bins.How to generate to single Transfer Order for all the bins selected in LP21.
Most urgent pls help
Regards
alagukumaran

Hi Aktar
Thanks for the reply
For the stoarge type if the user selects some 100 fixed storage bins to be replenished from the another storage bins ,currently system triggers 100 Transfer requirenment and will go to LB10 to convert TR to TO.
Need to generate one TO ,having replenishment details of all 100 fixed bins through LP21 ,How to proceed .kindly help me.
Regards
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One t.o. fixed bin replenishment

Hello, and good day
I have a question about replenishing fixed bins. We currenty use two step with TR-TO mirror TR-TO creation automated via batch job and it's working fine. The issue is that the replenishments are slowed to much waiting for the second t.o. that brings the stock to the fixed picking bin.
My question: is one step replenishment a standard SAP function and please guide me on the steps to implement if so.
Or provide me with any links or documentation on the process please, So far I have only been able to find info on the two step process, I have only seen some posts mentioning movement 320 for this but it wasn't clear to me if there where specificaly refering to a one step replenishment.
When I say one step I mean to say only one transfer order - source = genaral storage - destination = fixed bin
user in genaral storage can view the t.o. for source bin and do the physical move then another user access the same t.o. and confirm when the stock is placed into the fixed bin, so in practice it's still a two step but in the system user only needs one t.o.
we have WM active obv

Hi
Reason for error message "LP301- no material relevant for stock replenishment found" is because the below statement fails to find the record from table MLGT on the set criteria, Looks like there is a mismatch in the LP21 selection entry screen (Plant, warehouse , fixed bin storage type, requirement number, requirement type) and master data which you defined. check the entry on the selection screen
or the another way to check is goto SE11 enter table MLGT
on the selection screen pass the warehouse number, Pickface storage type(005) and execute, check whether system is giving you any result or not
Make sure the material is extended for pick face storage type
fixed bin is defined in the material master WM2 view, the bin should be from pickface storage type 005

Automatic Replenishment for Fixed Bins

Hi,
We have successfully implemented Automatic Replenishment for our Fixed Bins when Picking Transfer Order is Confirmed. We have used the scenario where full stock removal (a palletized quantity) is removed from the source bin and only the Replenishment quantity is placed in the destination bin with the difference quantity placed into a Return bin in a consolidation storage type. This is accomplished in a single Transfer Order. We use RF Scanning to confirm the Fixed Bin Replenishment.
Our problem now is the following:
There is no positive instruction that the full quantity must be removed from the Source bin and the remainder quantity placed into the Return bin.
Question:
Can the Replenishment Transfer Order be split automatically into two. One to Replenish the Fixed Bin and the other to move the remainder to the Return bin.
Our SAP system is: SAP R/3 Enterprise 4.7
Thanks and regards,
Mike

Hi,
Thank you for your prompt reply. Through all my investigation you have confirmed the conclusion that I suspected. Thank you.
Is there possibly a different solution? Is there a User Exit or Function Module that can be called/used to create another TO while creating the automatic replenishment TO? We could then use this separately to move the stock to the consolidation area.
Thanks,
Mike

WM : Automatic replenishment TO for fixed bin from warious storage types

Hi Gurus,
We have storage type 011 - fixed Bin storage type , 022 - self Storage and 055 - High Rack Storage. Also we have set up for automatic TO creation for fixed bin in fixed bin storage type when stock falls below minimum fixed bin quantity.
My problem is : system only creates TO when there is some stock in 055 - High Rack Storage. If there is no stock in 055 system doesn't create any TO. But there's lots of stock in 011( other than fixed bin) and 022.
we want system to serch for 055/ 022/ 011 sequence. So if there is no stock in 055, it should go for 022 and then 011.
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Kind Regards
Raja Ram

Hi,
Can you please explain me the steps required to config the picking strategy for fixed bin replenishement?
Thanks & Regards
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Reg Storage location control when pulled materials via fixed bin replenishm

We are Using Storagelocation Control Functionality in WM
We have below Storage locations
RW01 - Raw Material Storing
PD01 - Materials staged for Production Lines
I have setup RW01 as Standard Storage location and PD01 as 'not copied to TR'
When i try to do bin to bin tranfer raw material to production lines From Bin in RW01 to Bin in PD01, TO has RW01 as expected, i Run posting change background job and this functionality is working fine
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I run LP21 for PD01, it has created TR but has storage location PD01 instead of RW01.
PD01 shouldnt have copied as i have set 'Not to be copied to TR' for PD01
Fixed bin replenishment doesnt support storage location control? does we need to go for customization ?
Please help

Please help
Bin to Bin is working fine as per storage location control functionality set-up
We have issue with fixed bin replenishment combined with storage location control
Please share your inputs, Thank you
While debugging we relaixed SAP doesnt check storage location control config at all while doing fixed bin replenishment, only custom solution to force system to check storage location control config and assign storage location is TR?
Edited by: Sasi nagireddy on Jul 18, 2011 8:34 AM

Replenishment of fixed bins for batch managed materials.

WM - Replenishment of Fixed Bins. Batch selection and full pallet selection
My issue is as follows: I am performing the replenishment of fixed bin based on SD deliveries. Stock is batch managed and batch selection is based on the shortest expiry date. If there is both a partial and full pallet of a particular batch of a material in the source warehouse, the full pallet will always be proposed in the TO, before the partial pallet. Is there a way of forcing the selection of a partial pallet before the full pallet?

Removal of material based on quantities could be driven by using picking strategy 'M'. This is closest option that I could think of that matches your requirement. If this does not meet your requirements then you may have use a custom picking strategy via exit MWMTO004.

WM create TO: Available quantity in bin is zero

Dear Gurus,
I've got this error "Available quantity in bin is zero". Below is the step that I've done:
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2. In WM, stock now is in interim stype 911, qty -5 PC.
3. Then I created TO to transfer from the real bin (BIN1) to interim area 911 --> System has error "Available quantity in bin is zero".
4. I have double checked stock in WM (LX02, LS26,...), there is enough available stock in the BIN1, batch 1. Also there is no pending TR, TO.
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Thanks,
Trang

Hi Nick,
After I did step 1, material document created and also TR created. I see this TR works normal like other TRs.
But when I did step 3, create TO from material doc (LT06) or from the TR (LT04) with source bin is the real bin (such as Bin1) and destination bin is the auto interim bin named cost center (such as stype 911, Bin ADMIN), the system says that Bin1 has Available zero stock.
What I've checked is:
- I checked stock in IM (MB5B), stock is there. Stock in WM (LX02) also there in bin1.
- I tried to do transfer order for other batches of the same material in the same bin1, everything goes ok. The error only happens with this specific batch 1! When I check batch master for batch1, I couldn't find any thing strange there.
I still stuck with this error up to now. Please help!
Trang

Putaway Strategy for replenishment of fixed bins - SU destination bin

My client is using ECC 6.0 Retail and using WM.
After creating the TR for the replenishment of the fixed bins according to the bin situtation using LP21, we create TOs using LB11 for article. At the TO creation, the system creates a new Quant and automatically proposes the SU# from the source bin to the destination bin. We allow addition to stock but not mixed SUs. However you can manually overwrite and input the current SU destination bin but this is very time consuming. Is there a way to have this process done automatically?
Thanks Gaetan

Hi Gaetan,
It seems this topic is extremly important recently...e.g.:
Addition to storage unit
I'm not aware of anything in standard SAP that would help you to realize your scenario. (if it is very important maybe it should be indicated to SAP AG. However, in a WH where SU management is active the material flow is realized trough SUs > if warehouse workers add the stock physically from one SU to other SU it means additional work for them physically and therefore in SAP too).
Regards,
Csaba

Replenishment for fixed bins in WM

Hello Experts,
I have a need to create auto TOs for replenishing fixed bins.If I am correct for auto TOs,i dont need to run LP21.
I have defined a custom WM movement type for 319.In the custom movement type I have defined source storage type and destination storagetype and selected Auto TO in background.
I have defined replenishment control for storage type-- entered the movement type and selected repleishment method '1'.
Can some one suggest me if i am missing some thing?
Do i need to define the search sequense as putaway to be directed to fixed bin storage type from other storage types?
Thanks in Advance

Hi,
Yes, you are correct, you need to define search sequence for the storage types and for the replenishment storage types as well.
Hope it is clear.
Aktar

Error "Available quantity in bin is zero" with FM: L_TO_CREATE_MULTIPLE

Hi， all, I encounter one problem wtih BAPI: L_TO_CREATE_MULTIPLE.
I want to transfer 100 batches from P01 storage type to P02 storage type , this function module show error "Available quantity in bin is zero".
But the TO is created and this TO only include 30 batchs.
Why this happen?
Any one could help me? Tks.

Hi Justin,
I am facing the exact same problem.
Can you please share the solution for this?
Thanks in advance.
Regards,
Gayatri

SUT issue while replenishment of fix bin..

Hello,
I have two storage type 035 overstock with SUT IP and fix bin storage type 005 with SUT allowed as F1 only. While replenishment, from over stock 035 to 005 fix bin with transaction code LP21 TR gets created. I am getting SUT related issue while converting TR to TO as SUT IP from 035 is not allowed for storage type 005 which has allowed SUT as F1. I can resolve this error by manual input as F1 SUT while creating TO. But for may of such TRs it is time consuming task. Is there any way by which we can convert the TR to TO without manual input of SUT as F1? Please note that, I don't want to allow SUT of 035 to fix bin in SUT configuration.
Thanks,
Milind

Hello Jürgen,
Thanks!
I am closing this forum with summering the resolution as below.
(1) The only way to achieve this in standard way is, to allow both SUT IP and F1 for storage type 005 in customization. . If there is business constrain of not to allow SUT IP for storage type IP then, either we need to manually change SUT or look for development.
I am proposing below simple development in point (2)
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Thanks again Manish and Jürgen,
Milind

AutoTOs for replenishing fixed bins

Hello Experts,
I have a need to create auto TOs for replenishing fixed bins.If I am correct for auto TOs,i dont need to run LP21.
I have defined a custom WM movement type for 319.In the custom movement type I have defined source storage type and destination storagetype and selected Auto TO in background.
I have defined replenishment control for storage type-- entered the movement type and selected repleishment method '1'.
I have also defined the search sequense as putaway to be directed to fixed bin storage type from other storage types.
For some reason when , Its not creating the Automatic transfer orders.
Please advise..

Hi,
I think, you are missing "A" indicator at the movement type level and at the storage type level. Please check.
Thanks
Aktar
Edited by: Aktar Ahmed Shaik on Feb 14, 2008 5:26 PM

Fixed Bin Replenishment based on Available Quantity

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