Fixed Requirment Quantity

Hi expert
I have created a report with the help of MD04, in that i have added a column for open Purchase order for particular material.
now the problem i am getting is that in which table for the material i can get the field for open purchase order.i know Table EKBE
which i dont want to use.
Let me know if you need more details on this. Appreciate your possible solutions to this.
Thanks
Rgds
Nabil

Hi,
Go to Table EKPO and check for field ELIKZ i.e. "Delivery Completed" Indicator for PO No (EBELN) and Line Item (EBELP). If it has value 'X' then PO is closed else open.

Similar Messages

Calculate fixed order quantity by using econmoic order quanity

Hi experts,
i have one requirement
price of pen is 2/-
order costs per order is 6/-
holding costs per year is 15%
the demand forecast is 5,00,000 pen per year. SAP ECC offers more detailed information for the next two weeks:
days        week day          demand forecast
1            mon                1300
2            tue                 1400
3            wed                1200
4            thu                 1000
5            fri                    1000
6            sat                  1300
7            sun                 1400
8            mon                1500
9            tue                  1400
10          wed                 1400
11          thu                  1300
12          fri                    1400
13          sat                  1400
14          sun                 1400
in that
question a:
calculate the fixed order quantity by using economic order quantity model for this material! outline the general EOQ formula and show how you apply it to this example.
<b>points will be rewarded..</b>
its an urgent..
regards,
priyanka reddy.

Hi experts,
i have one requirement
price of pen is 2/-
order costs per order is 6/-
holding costs per year is 15%
the demand forecast is 5,00,000 pen per year. SAP ECC offers more detailed information for the next two weeks:
days        week day          demand forecast
1            mon                1300
2            tue                 1400
3            wed                1200
4            thu                 1000
5            fri                    1000
6            sat                  1300
7            sun                 1400
8            mon                1500
9            tue                  1400
10          wed                 1400
11          thu                  1300
12          fri                    1400
13          sat                  1400
14          sun                 1400
in that
question a:
calculate the fixed order quantity by using economic order quantity model for this material! outline the general EOQ formula and show how you apply it to this example.
<b>points will be rewarded..</b>
its an urgent..
regards,
priyanka reddy.

Replenishment with less than required quantity

All,
We are executing replenishment via RLLNACH1 (or LP21) from our high rack to our fixed bins in the background.
We then run RLAUTA10 to create the TO from the TR. We have selected allow partial prov in TO and Select partially processed TO's.
In some cases, we are seeing TO's created for less than the required quantity or NO TO's at all when there is enough stock in both cases.
Scenario 1:
Material Master Settings for fixed bin:
Min: 10
Max: 102
Replen Qty: 0
Stock situation:
High rack for bin1 = qty 26
High rack for bin2 = 120
Fixed bin Qty avail stock = 4 (below min)
TR created for Qty of 98 (102 minus 4 avail). TO created for only 26 (the first bin above in full). This leaves the TR partially processed, with remaining open qty of 72 (98 minus 26). The system did not create TO a second line item for the TO from the other available stock in bin2 for the balance up to the maximum. Any ideas why not? Does GR Date in high rack bin or quantity in the high rack bin?
Scenario 2:
Material Master Settings for fixed bin:
Min: 30
Max: 50
Replen Qty: 0
Stock situation:
High rack for bin1 = qty 150
High rack for bin2 = 300
High rack for bin3 = 275
Fixed bin Qty avail stock = 15 (below min)
TR created for Qty of 35 (50 minus 15 avail). TO is NOT being created. There is plenty of stock in high racks. Not sure why???
This is creating many ineffeciencies in our system. Please respond.
Regards,
Sandy Miner

Thank you very much for your reply. I believe my settings are correct for my strategies and storage type master data.
Storage Type Search strategy is going for both high rack and double pallet (001 & 002). My stock in question is located in the high racks (001). High racks are SU managed.
The materials in question are not batched managed, so that should not be an issue.
The fixed bin storage type has 'addition to stock' set and it is not SU managed. We do not allow mixed storage of any kind. I don't THINK this is a problem because the fixed bin is not SU managed and, as stated before, the material is not batched managed, so changing it to setting "A" several homogeneous storage units per bin should not impact this because it's not SU managed. Do you agree?
I am checking the back ground job log as well, to see if there's any messages in that log. I do like the idea of creating the TO manually and 'debugging' the search strategy, etc.
Any other input would be helpful. Especially about the mixed storage note above. Could this be an issue? Do you allow mixed storage in your fixed bins? Are you settings similar?
Thank you,
Regards,
Sandy

Required quantity and multiple drawing documents in the work centers

Hi Gurus
I have created BOM, which contain item - drawing document, quantity 1 pc.
Irrespective of the total quantity of finished product the drawing document should be only one pc, as we use one document per work center.
However, output of "Required Quantity" using CS03 shows as multiple drawing documents instead of just one drawing document.
Please throw some light on this.
Thanks in advance.
Akshay N.
SAP PP certi.

Hi
In the item details update fixed quantity indicator for the drawing item
so it will be always fixed to 1.
Regards
Abhishek

Fix date/Quantity in the sales order schedule line

Dear SD Gurus,
When we select the fix date/quantity in the lsaes order item schedule line, what happen? Hhow does it imapact the MD04,V_V2 and can this item be seen in CO06 to change the item date manually?
Thanks
J.Black

With fix/date and qty, you can't use rescheduling and back order processing. The setting assumes that you want to fix the date at the time of initial confirmation and therefore these functions are not relevant, and ignore anything with fix/date and qty. If you want to use those functions then don't use fix/date and qty.
Rgds
Richard

Changing the Requirement Quantity in Reserations

Dear PS Experts,
In a Project, I created a reservation of 5 units of item A. Then I issued 2 items against the reservation.
Later on I tried to change my reservation requirement quantity to 6 and SAP allowed it. Then I changed the same quantity to 1 which is below the issued quantity even that was allowed.
My question is why are the above changes allowed after material issue takes place ? (is it a common business requirement)
Else, is there an SPRO setting where we can restrict the above?
Cheers
Deepal

Hi,
That is the standard SAP functionality only. This is not a strange behaviour of the system. If you create any reservations manually, the system will allow to change at any point of time. While creating the production order or MRP created planned orders will create the reservations. That reservations you can't change.
Regards,
V. Suresh

How to make field requirement quantity mandatory in maint order?

Hi Experts,
I would like to make filed RESBD-MENGE - requirement quantity field in component tab of maintenance order mandatory. But I am not getting the IMG settings for this. I checked this screen settings for components for PM/CS orders. But I didn't get this field in that screen. Can anybody help me out on this?
Thanks and Best Regards,
Praveen.

Hi,
I need this to activate for all order types. I think this can be accomplished by user exit IWO10009, which will trigger during saving event. I didn't try for this but i used this exit previously for checking during saving event for some other field. I think this can be used here also so that while saving the system will check the field and if the field is empty, system will give the error message. some coding may required to check the field.
If you have any alternative idea kindly share.
Thanks and Best regards,
Praveen

Requirement quantity and quantity withdrawn are not matching

From a production order the requirement quantity of one component is 4 and for another component, it is 2. But the withdrawn quantity for the first component is 5 and for the 2nd component it is 0. This has caused a COGI error.
Also the total quantity and the delivered quantity is shown as 6.
How can this be corrected and prevented from happening in the future.

Hi Jeby,
Thanks very much for your reply.
Batch management is not used for both the components.
For both the components the storage location is mentioned in the components overview of the production order. When I checked in the material master the same storage location is existing in the materiala master also

Round Requirement quantity of component for subcontracting

Hello,
I need to round a requirement quantity of component in subcontracting PO automatically? So in MD04 it shows as rounded quantities not just the base on BOM cmponent quantity ( Only for component what we send to vendor not the kit we recieving back ).
Any help will be appreciated!
Best Regards,
Owais
Edited by: Owais on Jul 8, 2011 3:13 PM

Hello,
It just help planners to plan better.
We already cofigured so the components gets pick at rounded value on WM side. Its just MM side, if we can round the value for subsequent requirements. (Component requirement QTY - ERFMG)
Any Help!!!
Thanks.

Fixed Days Supply & Fixed Order Quantity

Hi,
in certain cases we use the Fixed Days Supply & Fixed Order Quantity attributes in the Item Master to influence our ASCP plan calculation (size of planned orders etc.)
We need this because we do discrete production (semiconductor industry) and with the fixed order quantity we to ensure that the system plans with full Lots.
However I am not sure what the impact of the Fixed Days Supply is, especially in combination with the Fixed Order Quantity.
Unfortunatly the Manuals do not tell very much about this. Does anyone have experience with this and wants to share some knowledge? I would like to know what these parameters really do and maybe there are better ways for our setup...
Thanks,
David.

Hi,
thanks for the reply. I found the detailed explanation in user guide you mentioned.
I am not sure that we made the setup in an optimum way.
We use for example fixed days supply = 5 for many buy items, because we place weekly Purchase Orders for these items and want to have the planned orders combined instead of having a planned order for every day.
And we use the fixed order quantity to prevent two things:
1) The size of the planned order gets below a typicall Lot size and the calculated leadtime for this planned order is too short. We define item based resource usage rates so it will calculate the exact lead time for the small planned order, but in reality our production has to run the full Lot which takes more time of course.
2) without the fixed order quantity the planned orders might become too big, which makes scheduling of them more difficult, because finding a free time-slot on the machines for a huge quantity must be more difficult than for a smaller planned order.
But unfortunatly Oracle does not provide some business cases, especially for our semiconductor industry so it is more trial-and-error what we are doing...
regards,
David.

Fixed operation Quantity- Execution factor

Dear All
SAP NOTE:
Use of Execution Factor
Use the execution factor to indicate how many times an operation or sub-operation is to be carried out during processing of an order.
The execution factor refers to the work, the operation duration, the operation quantity and the material quantity.
If the indicator fixed operation quantity was set, the execution factor has no effect. If the indicator fixed lot was set, the material quantity remains unchanged.
Where i can find Fixed operation quantity and fixed lot indicator field in project builder.
Thanks
Shobana

Please refer this SAP link:
http://help.sap.com/saphelp_erp2005/helpdata/en/0f/28b904c3e511d194f900a0c93033d8/frameset.htm
i.e.
If the indicator Fixed lot quantity is set (in the component item under General data), the execution factor of the components is not taken into account for the component quantity.
If the indicator Fixed op.quantity is set (on the external processing screen of the operation), the execution factor is not taken into account.
Hope this will help you.
Regards,

Fixed Scrap Quantity In Production

Im using SAP ECC 6.0 now.
Is there any place I can set a fixed scrap quantity in BOM or PP related?
The situation is like this: While producing Semi-finishegoods A we alway need extra 10 Raw-mateiral B for scrap.
That means 100 A needs 110 B ; 10 A needs 20 B;
How can I configure it so that when I create the procution Order for 10 A, it will put 20 B in the components automatically;
I can only find scrap ratio in percentage.
thanks alot for looking into my problem.
Edited by: Liang Shi on Aug 25, 2010 7:08 AM

Hi
As you rightly mentioned , to my knowledge, as of now in standard SAP
All the SCRAPS are maintained in % only.
1) Component Scrap >>>>> Maintained in MRP4 in % & also in BOM General data tab
2) Assembly Scrap >>>>>> Maintained in MRP1 in %
3) Operation Scrap >>>>>>Maintained in BOM item detail General Tab in %
Regards
BRSR

Fixed Order Quantity

Hi,
we are using ASCP together with SFM. We do descrete manufacturing for our products. The products flows look like this:
- asssembly item A (finished good item)
=> is make item (has routing), uses component3
- component3 is make item, uses component2
- component2 is make item, uses component1
- component 1 is buy item
So the flow of material looks like this:
component1 -> component2 -> component3 -> assembly4
(buy) (make) (make) (make)
In production we typically process only full Lots/Batches with a certain quantity depending on the component1.
We want that ASCP plans always full Lots, because the leadtime of the full Lot is always needed in reality. If ASCP plans with partial quantities, then the estimated/calculated leadtime for the planned orders will not be realistic.
To achieve this we want to use the Fixed Order Quantities, however it turned out that we run into several other problems if we use this parameter. For example it happens that system recommends to buy material (component1) just for the sake of the fixed order quantities.
We are running into issues if we enter the Fixed Order quantities, and we get other issues if we leave this empty.
I am looking for someone who has experience with this parameter and can give some recommendations. Maybe we use the wrong approach and there are other paramters that we should use to achieve what we want.
Big Thanks in advance,
David.

Sub: "We want that ASCP plans always full Lots, because the leadtime of the full Lot is always needed in reality. If ASCP plans with partial quantities, then the estimated/calculated leadtime for the planned orders will not be realistic."
Oracle ASPC has some more meaningfull logic in Lead time calcualtion. It is not that Lead time will be wrong when you Process the low batch. On the other hand lead time goes up when you use Fixed order Quantity , irrespective of Demand. It also files up your inventory.
See for example, If you have fixed order quanitity for an item say 1000 numbers;assume that you have on hand for 500. and need to refill balance 500.
What will ASCP recommend you ?..1000 numbers.It files your invenotry...Does this mean that lead time for producing 1000 is less as compared to 500!!! also is it acceptable to produce extra 500..
.It also make you to plan low levels adversly with case cade effect...
You issue is not lead time...You are talking about setup time. If you produce more batches, you are occuring the more setups for same items. it makes lead time more lengthy considering the setup time. This is your problem and wanted to limit this or wanted to make it optimization. (Is it right my observation of your problem??)
How to control...?. Rather than speaking about lead time , let us talk in other way ...what is the Planning perid do you want want to conisder while planning a batch or lot size?. In other words let us take an example,,,
Component2 has a lead time of say 30 days for 1000 numbers. At the same time, I am able to accamadate only max 1000 numbers. If the demand goes up ,say for example, 2000, then I need to have two batches. If the goes less than 1000 and demand split in time gap ...for exmaple, 500 in first of week of may and 200 in last of week of may, still I want to consolidate 500+200 into one batch and want to Plan 700 as it is less that 1000.
If the above condition matches..you need to use Min Order/Max orde qunatity and Fixed days supply together. This is the wonderful way it controls the objective as stated above.In this example you will set min 1 , max 1000 and fixed days supply to 20 days.
How ever in some cases if the demand comes likes this, say for exmaple 2000 and 2000, then there is a recommendation to produce 1000,1000,1000,1000 with due date as equal to first lot. However, if you use constranied based planning, APS will reshdule and give you best possible time slot. Other wise, if there is enoguh capacity you are still able to produce 4 batches in first due date. The result of this behaviour depends on EDD and ECC and will vary.Make it understand this and do test case..go ahead..
Thanking you,
dr

Fixed Scrap quantity

Hi Experts,
We have "Fixed Scrap Quantity" field group in the opeartion details of routing in SAP Mill Products.
Can any body please explain the siginificance of Each Length, First Length and Last Length.
Regards,
Jejesh

This option works with APO only

Incorrect requirement quantity in MD04

Dear experts,
Transaction WC27 runs in 00:05 everyday,it expended 1 hour.In this period,if I make some document with transaction MFBF(e.g. HALB A +100, exploded materail ROH B -200).In MD04,requirement quantity will change( B requiement quantity will reduce 200).Now in our system,requirement quantity still do not change( B requiement quantity is 200 ).
Remarks:system version R/3 470.
Could you help me?
Thanks and regards,
collysun

Hello,
Have you solved the issue?
thanks,
Siddu

Fixed Requirment Quantity

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