FP-1600 Communication Loss

I have an FP-1600 module that works fine when initially powered up, then stops communicating after several minutes. The module indicates that the network connection is still there. Any ideas other than a bad module?

Justin
Make sure you have the latest rev. of the FP-1600. Are you using the ethernet interface? Check what error you are getting. If you are getting error 33163, you can trap the error and recover. In my situation I have noticed these errors occur due to electrical noise.
Steve W.

Similar Messages

  • FieldPointOPC2.exe Driver & Communication Loss

    Background/Environment:
    Currently I have a legacy hardware system utilizing older FieldPoint FP-1600 ethernet modules with a couple of Discrete Input & Output modules.  I run a custom desktop Visual C++ application which connects to the FieldPoint array through Ethernet via OPC server through the FieldPointOPC2.exe driver.  The application doesn't run LabView or any other auxillary NI software to perform its work.  The desktop computer (HP Proliant DL380 G4) was originally running Windows 2000 and Field Point Explorer to handle configuration.  The computer was replaced with a HP Proliant DL380 G7 server running Windows Server 2008 SP1.  FieldPointExplorer was replaced with MAX 4.1, the application updated for Visual Studio 2008, and we currently still use the FieldPointOPC2.exe driver (version 4.0.1.15).  I believe the driver may be configured to run in compatibility mode for Windows XP SP3 but not certain.  I am not certain what firmware level is running on the FP-1600 but is not likely to be the latest.  No NI additional services are running besides NI Configuration Manager.
    Problem/Questions:
    The application seems to have brief periods where a loss of communication to the OPC server occurs.  I suspect this because inputs will seemingly all change state creating warnings/alerts in our application, but very quickly will return to normal operation as if nothing was ever wrong.  The issue occurs very rarely and randomly (maybe once/week) although the system runs almost 24x7 6-days per week.  Network hardware all appears to be ok including cabling.  Is 4.0.1.15 the latest driver version for FieldPointOPC2.exe?  Other forum posts suggest a version 5 may be available but I've had no luck locating it in the online driver packages.
    Outside of the random loss of communication, I also experience an occasional application exception which I believe may also be tied to the FieldPointOPC2 driver:
    Updating the hardware is not readily an option due to funding issues and I'm hesistant to update FP1600 firmware considering their age, availability, and non-supported status from NI.  Any help is greatly appreciated.  

    I found the following additional information regarding intermittent communication loss for FP-1600 modules from http://www.ni.com/white-paper/4368/en
    The referenced links in the white-paper for checking and obtaining firmware are no longer valid however.  I found version 502 available elsewhere on the NI site to try.    The FieldPoint Ethernet Network Module Diagnostic Utility is also unavailable...
    FieldPoint Explorer and Firmware Versions
    Most Common Symptom: Intermittent Loss of Communication
    National Instruments recommends that at a minimum, firmware revision 0200 be used with the FieldPoint Ethernet Network Module, but it is a good idea to always use the latest available firmware. . For instructions on how to check the current firmware revision, please see our KnowledgeBase entry on Determining the Firmware Revision of Network Modules. To update to the most current release of the FieldPoint Ethernet Network Module firmware, please see our KnoweldgeBase entry on How Do I Update the Firmware of an FieldPoint Ethernet Network Module?. Additionally, National Instruments recommends FieldPoint Explorer version 2.0.1 (or higher) for the most robust communication under various network fault conditions. Please visit our Drivers and Updates Library to download the current version of FieldPoint Explorer.
    Operation with Insufficient Power Supply
    Most Common Symptom: Intermittent Loss of Communication
    Under certain brown-out type conditions, the processor goes into a halt state that is not cleared until power is removed and re-applied to the module. This can happen if the power supply voltage drops below 11 V (the minimum specified voltage), but briefly remains in a range of ~0.7-10.9 V. However, because the module is operating outside of the specified power supply range, the exact failure mode cannot be guaranteed. To determine if you are suffering from an insufficient power supply, connect a multimeter or oscilloscope to the V and C terminals of the FieldPoint Ethernet Network Module. Verify that the power supply voltage is above 11 volts at all times and under all operating conditions. For example, if the FieldPoint Ethernet Network Module power supply is also used to drive other devices, test the power supply voltage when those devices are active and pulling maximum current.
    Diagnostic Check
    Most Common Symptom: Intermittent Loss of Communication
    A very small percentage of FP-1600 revision A and B modules had a manufacturing defect that could potentially cause intermittent loss of communication. Additionally, application programs might report errors such as Cannot connect to process and Timeout Period Expired. If this is the problem, power-cycling the module will temporarily clear the problem, but the problem might re-appear later. The revision of a FP-1600 module can be determined by reading the label on the underside of the FP-1600. The label will list an assembly number of the format 185690x-01, wherex is the revision letter. To determine if a revision A or B module is suffering from the defect, please download the FieldPoint Ethernet Network Module Diagnostic Utility. If the test utility determines that the module suffers from the defect, please contact National Instruments Technical Support for a RMA number and upgrade per Engineering Change Order (ECO) 13425.

  • FP-1600 Communication Errors

    I have three "banks" of modules, each "bank" consists of a FP-1600 ethernet module, followed by eight other i/o modules. Of the three "banks", the first bank seems to lose communciation after a couple hours. It transmits and receives more rapidly, upon startup, than the other two banks, then begins to deteriorate with a series of 7 status error flashes, and finally it experiences total loss of transmission to the module. Even though the devices are all powered communication is lost. I have upgraded the firmware to 411, I have isolated the ethernet cables (for EMI), and I have replaced more than two FP-1600 modules on this particular bank (using suggested values for connection to each module). The bank of modules, consists of the followi
    ng I/O's in order.... AO-200, AO-200, AO-210, AO-200, AI-111, AI-110, AI-111, RLY-420. The relay terminals are connected to a number of solenoids. This bank is the only bank that I lose communication with. Is there any other suggestions, than what I have already done? These modules are all linked to the host via a switch.

    A small percentage of our customers have reported modules that give them 7 status flashes. If you are receiving this problem, please call technical support. We now have a resolution to this problem and they should be able to get you a new module that does not have this issue.
    Also, as Prashant stated, we just released the FP-1601. However, this module was not built due to the problems customers were experiencing on the FP-1600s. It was in response to customers requesting additional features on the FP-1600.
    This module is based off of the FP-2000 architecture. It has the same functionality as the FP-1600, but with several added benefits. It has better immunity to electromagnetic noise, a more efficient power supply a
    nd processor (4.5 Watts vs 7 Watts), a wider temperature range (-25 to 55 C), 7 user accessible DIP switches, 1 reset DIP switch located on the front of the module and user controllable LEDs.
    Green Rives
    National Instruments
    FieldPoint Product Support Engineer

  • OPC communication loss

    I have a pretty simple VI that I've written that will allow data acquisition from a remote device that talks via OPC.  While initially I'm okay I loose communication, the patter seems repeatable.  I have tried some techniques with buffering but I'm not convinced this is the issue.  After I stop and restart the VI communication resumes.  I've also used server explorer but it seems to loose communication as well.  The vendor has supplied a sample OPC client and it seems to be fine.  What can I do to solve this problem?
    Thanks,
    Attachments:
    ManifoldV7.vi ‏193 KB

    thanks for the response, i didn't realize they weren't included. 
    The timing seems to be consistently timing out at 80 min.  It was suggested that I just put an internal timer in to stop the VI and restart but it seems to be circumventing the issue.  Also I think it will prevent me from programatically controling the instrument as there is a sequence of commands that must be given. 
    Any thoughts on that?
    Thanks,
    Attachments:
    ManifoldV7.zip ‏71 KB

  • Receiving a continuous status error with the FP1600 module.

    I have 3 banks of terminals. All three banks use a FP-1600 module as the network interface. All three banks operate when I power the modules. However, after roughly 15min to a half hour, bank number 1 experiences a continuous red blinking status error, followed by total communication loss to Labview (there is still power to the terminal). The only way to re-establish communication is to cycle the power. This bank contains 3, AO-200 modules; 1, AO-210 module; 2, AI-111 modules; 1, AI-110 module, and 1 RLY-420 module. All modules are powered the same, and the others have never lost communication.

    Prashant,
    I would contact the National Instruments support by phone, as you may need to return the FP-1600 for repair.
    http://sine.ni.com/apps/we/niae_asc.main
    Communication Methodhone NI
    Regards,
    Cyril Bouton
    Applications Engineer
    National Instruments
    Cyril Bouton
    Active LabVIEW Developper

  • CONNECTION TO THE MODULE IS BROKEN

    i am using FP-1600 with DO-AC-240 after two or three write operation to the FP-DO-AC240 module field point explorer give the error "CONNECTION TO THE MODULE IS BROKEN".error message comes with FP-RLY-422 module also.why?

    Vinod,
    Noticing that you are using both FP-DO-AC240's and FP-RLY-422's, I am assuming that you are attempting to switch AC voltage through the FP-RLY-422 module. I am further assuming that you are controlling an AC motor or solenoid or similiarly high inductive load. With high inductive loads, turning the power off results in a large spike of voltage, generated by the inductor (such as the solenoid) to be driven back along the circuit. These spikes, can have a number of effects on electronics. They can cause the the network module to temporarily lose communications with the I/O module, or in some cases can be so severe as to cause damage to a module.
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