G5 Dual 2.7Ghz Constant Noisy Fans

Hi there,
I'm really annoyed with this whole situation since Apple don't appear to have publicly acknowledged the noisy fans/chirping noise problems G5 users (with varying spec hardware) have been experiencing and posting about for over a year.
Anyway, here's the deal:-
My main spec is as follows: G5 Dual 2.7Ghz/4.5GB RAM/Mac OS X 10.4.6 installed on the shipped Western Digital 250GB SATA, 2nd internal 250GB SATA (Maxtor DiamondMax), 20" aluminium Apple Studio Display.
Since I performed the upgrade to 10.4.4 back in early May 2006 the fans have been constantly on as soon as the login window appears and remain at full pelt all the while the machine is on - clearly unacceptable and unusable. Fortunately for me it's not my only Mac although this is besides the point as I have now had an unusable machine for over a month and not been able to do any work with it - it is a production machine used for making music with Logic.
The bottom line is that I've not been able to make any music!
None of the suggested resolution methods that have been written about in the forums or elsewhere on the 'net (eg. installing CHUD tools etc) have made a blind bit of difference.
Furthermore, I have always had the chirping sounds since I purchased the machine in person from the Apple Store in July 2005.
For the past few weeks I was convinced that the fan problems were caused by the 10.4.4 update (when it started) and that the subsequent 10.4.6 update hadn't cured the problem.
Prior to this, I hadn't run a software update since December 2005 purely because I had heard horror stories from friends and other G5 users posting to forums etc. - if it ain't broke, don't fix it right?
I haven't really had the time to devote to trying to sort the problem out but I decided earlier today that tonight was the night to have a look at it.
Having spent all evening trying various things I am now convinced it is a hardware problem as opposed to being software related.
Here's what I tried earlier with the machine spec as above:-
1. Booted the G5 with Disk Warrior 3.0.3 boot CD
2. Ran all Disk Warrior tasks on both drives - eg, 0% fragmentation
3. Re-booted, fan noise still there from login window
4. Manually ran daily, weekly and monthly CRON jobs from Terminal - OK
5. Ran Disk Utility on main HD, repaired permissions - OK
6. Ran Disk Utility on secondary HD, verified disk - OK
7. Powered down
8. Removed all leads incl. power, monitor, all USB and Firewire
9. Removed 4GB RAM leaving 500MB stock RAM, reset the PMU
10.Ensured the removable fans (covering the RAM) were re-seated firmly
11.Replaced plastic 'door', attached monitor (DVI only) and keyboard USB
12.Re-booted, same problem, fan noise still there from login window
13.Attached Firewire HD with Mac OS X 10.3.8 installed
14.Selected Firewire HD in the Startup Disk system pref
15.Rebooted into Panther, same problem, fan noise still there from login window
AAAAAARRRRGGHHHHH!!!!!!!!!!
The last time I booted my G5 from the Panther Firewire HD (which incidentally hasn't been used since) was prior to me doing the 10.4.4 update on my G5's main boot drive and there was NO fan noise whatsoever!!!!!
Clearly I need to call and speak to someone at Apple tomorrow as the G5 is nearly one year old and I need to get this problem sorted out before it's out of warranty.
It just seems an odd coincidence that the problem started when it did!
Anyway, if any Apple techs or other G5 owners with a similar setup (specifically the dual 2.7) are reading this I'd appreciate a response or some advice for other things to try.
I'm just really frustrated and a little annoyed that having been a very content Mac user for years this is the first and only time I've ever had a problem with a piece of Apple kit.
Like I said at the top of the post, I can't believe the lack of acknowledgement on Apple's part as it would appear to be a known/common issue.
Just my £0.02.
Thanks for reading/listening.

Ok, take a look on your plastic shield, one of the bottom "tabs" should have a shiny metal coating of some sort, if it's gone or moved, then this could be the reason your fans are going "turbo".
If your fans are just at a high speed all the time, consider lowering your room temps to about 75ºF and see how it goes after a few hours/days.
It's most likely a wise decision to have the G-folks take a look at it anyway before it gets out of warranty. you might need a fan calibration or firmware change.
You still have a chance to buy AppleCare and get it registered before the 1 year warranty expires.
The Dual 2.7 is the hottest PM of the bunch, overclocked I would think.
You said the WD drive was OEM correct? Came with the PM stock?
Because the newer WD drives now have a new SATA spec that requires a SATA PCI card to function correctly in PM's.
Have you tried a complete reinstall of the OS?
Did you upgrade Tiger over Panther? (not good, less secure, previous exploits)
Do a backup, a clone of your boot drive to a external using Carbon Copy Cloner (check in the forums for their advice!) would be better.
the c boot off of Tiger install disk (not upgrade version) and from the installer menu Disk utility Erase w/Zero the boot drive (takes longer but writes are more reliable) and then reinstall Tiger, software update till clear, reinstall iLife '06 and all apps from fresh sources, avoid Migration Assistant (too blind, no app DRM copies) install files and see if your fan problems return.
Sometimes if Mac OS X is not operating correctly it won't tell the hardware to turn the fans down.
Don't install any OS/root level/admin password type programs or hacks until you've had a chance to clone that pristine puppy to a external drive (preferably 2) and keep it disconnected for safekeeping.
It's takes practically no time to option boot off a clone to recover, repair or reverse clone to the original drive. If your exploited, first c boot and Zero the infected drive before hooking up and option booting off the clone of course.

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