Having difficulty sharing a project to DVD

I have a project that isn't burning to the DVD-R, but isn't giving me an error message.   I have burnt 2 successfully, one with menus, one without, so I know the burner is compatible.   It gets through many of the steps but when it starts the actual burning step, it stops at 5% and just keeps churning.  After a couple of hours the spinner goes away (stops churning) but it is still at 5% complete but there is no error message and nothing on the DVD.  It is large project but smaller than one of the other 2 that I was able to burn successfully.  I have over 600GB free, so shouldn't be a space problem.  Not sure what else to try, or tell you to help me understand what my problem is.
Thank you!

When I do this same process with a project that does not contain menus, it was able to burn to a DVD and also a file.
Is this with the exact same Project, that is now giving you issues?
WMV's are process-intensive to handle, and are designed for streaming delivery, and not editing - especially in any version of Premiere.
Now, it appears that the error is occurring at about 5% (is that 5% of the Encoding, or the physical burn?) of the Encoding process, if I read above correctly. What is the Duration of your Timeline, in hours;minutes;seconds;frames? We can do the math (PrE uses 2-pass Encoding, so that 50% is the end of the first pass in that Encoding.
When one uses Burn to Folder, there is no physical "burning," being doine, only files being written, and then the DVD-Video file/folder structure being created.
The steps in the process are:
Encoding of the Timeline's Assets to a Video-only file, and to an Audio-only file.
Combining/Multiplexing of those two Steams into one MPEG-2 DVD file.
Deleting the separate, individual Stream files.
Encoding Menus (Motion Menus take a moment longer)
Creation of the VOB files, which are containers for the Menus, any navigation, and then spanning the MPEG-2 DVD file, if necessary, though several VOB files.
Writing the IFO and BUP files.
Adding the IFO, BUP and VOB files to the VIDEO_TS folder.
Burning that VIDEO_TS folder and files to disc, or just leaving it, where one chose for the destination location.
What I would do is look at about the 10% point in the Timeline, to determine what is there, and how it might differ from the first part of the Timeline. Assests, such as overly-large Still Image, MP3 Audio files, etc., can cause Encoding issues.
Good luck,
Hunt

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