HELP! Final Cut Crashes or Freezes on Export/Render System Kernel Panic

I am having issues with Final Cut on this computer since day 1 when I first purchased it! I do alot of video production for weddings and events and this is driving me nuts!
I have an Imac 2.16 ghz Intel Core 2 Duo with 3GB 667mhz DDR2 SDRAM. The media is reading off of my external Firewire 800 1 TB Drive. Final Cut is version 5.1.4. Quicktime version is 7.4.5
I am editing an HDV project currently although I have had the same issue with other regular DV projects that have lengthy renders.
The current project is fairly simplistic in layout, with a white matte on the first video line, video and png stills on the second row each with a key around the edges to give a soft white border appearance on the video. PNG stills have motion settings.
The problem occurs when attempting to render the project. If attempting to render the entire project, the time states about 4 hrs (for a 30 min project). At around 18-25% the kernel error pops up asking the restart the imac. If I attempt to render in selections of about 10 minutes a piece, it also results in kernel panic. If I take smaller peices at a time and render and keep saving, I am able to slowly get through rendering the project.
Exporting the movie to quicktime as a self contained file, or even not self contained, also results in kernal panic about 40% of the way through.
I have read on various forums about this and it seems like everyone is thinking it may have something to do with quicktime. What could the problem really be? I'm going crazy! Is the Imac just not able to handle final cut?
Thanks!

I've tried a few things to try and identify the problem, but none of them have helped.
For instance, I completely turned off the screen saver. In the preferences, under power saver, I selected, computer sleep to "never"; Display sleep to "never"; I unchecked the "put the hard disk to sleep when possible."
And then I tried to only very small portion of the timeline. The results were as follows:
At around 5 minutes, the final cut crashes. I tried this process several times, and it seems to render up until the 5 minute limit and then crashes again.
Does anyone know what to do?

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SoCal thanks for the attention,
sorry for having wrote the question directly in the subject, but first i wrote it by text edit then copied it, but in the wrong place too.....
coming to my question, timeline settings are:
as it is a commercial promo that must be projected in a multiplex cinema, the 2K format is needed.
I've heard about transcoding services, and they are very expensive.
so i'm looking if there is a way to do everything by fcp.
the project will be delivered as SD DVD for archive pourposes and as a single file for the projection or eventually transconding.
p.s.: sorry for my english, i'm from italy: had my last english lesson 35 years ago!

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1) Thu Nov 27 22:42:50 2008
panic(cpu 0 caller 0x00260820): fg: being freed with bad fg_count (32548120)
Latest stack backtrace for cpu 0:
Backtrace:
0x000954F8 0x00095A10 0x00026898 0x00260820 0x0025E95C 0x0025E730 0x002ABDB8 0x000ABD30
0x00000000
Proceeding back via exception chain:
Exception state (sv=0x3C240780)
PC=0x90014BEC; MSR=0x0200D030; DAR=0x00424000; DSISR=0x42000000; LR=0x907C9088; R1=0xF007C240; XCP=0x00000030 (0xC00 - System call)
Kernel version:
Darwin Kernel Version 8.11.0: Wed Oct 10 18:26:00 PDT 2007; root:xnu-792.24.17~1/RELEASE_PPC
2) Tue Nov 25 20:21:06 2008
Unresolved kernel trap(cpu 0): 0x600 - Alignment DAR=0x0000000002DDCC3D PC=0x00000000000A43C0
Latest crash info for cpu 0:
Exception state (sv=0x2DAF7280)
PC=0x000A43C0; MSR=0x00009030; DAR=0x02DDCC3D; DSISR=0x000000A0; LR=0x0001DEAC; R1=0x17773C10; XCP=0x00000018 (0x600 - Alignment)
Backtrace:
0x0001DE68 0x0001F47C 0x00024224 0x0002407C 0x00049878 0x00029234
0x000233F8 0x000ABEAC 0x3B2F6B65
Proceeding back via exception chain:
Exception state (sv=0x2DAF7280)
previously dumped as "Latest" state. skipping...
Exception state (sv=0x2DEEF780)
PC=0x9000B348; MSR=0x0000F030; DAR=0xA0B8C068; DSISR=0x0A000000; LR=0x9000B29C; R1=0xBFFFC630; XCP=0x00000030 (0xC00 - System call)
Kernel version:
Darwin Kernel Version 8.11.0: Wed Oct 10 18:26:00 PDT 2007; root:xnu-792.24.17~1/RELEASE_PPC
panic(cpu 0 caller 0xFFFF0006): 0x600 - Alignment
Latest stack backtrace for cpu 0:
Backtrace:
0x000954F8 0x00095A10 0x00026898 0x000A8204 0x000ABB80
Proceeding back via exception chain:
Exception state (sv=0x2DAF7280)
PC=0x000A43C0; MSR=0x00009030; DAR=0x02DDCC3D; DSISR=0x000000A0; LR=0x0001DEAC; R1=0x17773C10; XCP=0x00000018 (0x600 - Alignment)
Backtrace:
0x0001DE68 0x0001F47C 0x00024224 0x0002407C 0x00049878 0x00029234
0x000233F8 0x000ABEAC 0x3B2F6B65
Exception state (sv=0x2DEEF780)
PC=0x9000B348; MSR=0x0000F030; DAR=0xA0B8C068; DSISR=0x0A000000; LR=0x9000B29C; R1=0xBFFFC630; XCP=0x00000030 (0xC00 - System call)
Kernel version:
Darwin Kernel Version 8.11.0: Wed Oct 10 18:26:00 PDT 2007; root:xnu-792.24.17~1/RELEASE_PPC

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I'm actually having a similar issue and I don't think its related to networking at all.
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HELP! Final Cut Crashes or Freezes on Export/Render System Kernel Panic

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