[HELP] HP Pavilion DV6-6b50sa fan - abnormal whirring and grinding noises even after replacemen​t

Product:     HP Pavilion DV6-6b50sa
Operating system:    Windows 7 64bit
BIOS version:   F.1 C  (current)   01-2013
My laptop fan started making a very loud grinding and whirring noise constantly (very loud, easily heard in other rooms from the laptop) and after cleaning out with compressed air with no improvement I decided to get the fan replaced as it was clearly worn out in some way. (This laptop fan has always been loud, but never making this sort of grinding sound).
Replacement fan was ordered directly from HP and installed. However, while the noise is much quieter, the fan is still making a constant sort of whirring/very low grinding noise which gets louder and changes pitch whenever the fan kicks up to a higher speed.  While the laptop is now at least useable, this noise is still annoying after being on for a long time and I did not expect it to still have the same problem after fully replacing the fan.
Since then I have looked online for solutions and similar problems, having since flashed the BIOS to the latest version, checked both the hard drive and memory in the BIOS (both proved fine)  and tried switching between having the fan mode set to always on or not always on in the BIOS and messing around with HP coolsense. None of these have helped remove this constant whirring sound.
Now this laptop fan has always been loud. That I am ok with, I know the sound of a loud, yet working fan drawing air, but this is not the same sound. The fan is still drawing air sufficiently and keeping the system temperature down to an acceptable level, but this constant whirring noise is annoying when having to work on the laptop. 
[In Summary]
-HP Pavilion DV6-6b50sa  Laptop fan had loud whirring/grinding noise
-Fan was replaced
-Noise reduced and grinding somewhat gone, but whirring and some grinding remains even with the new fan from HP
Any help would be great, I have tried to include as much information regarding the problem as I can but if there is anything else needed dont hesitate to ask and I can try to provide such information as required.
Michal.

Also, when the fan is running at higher speeds the whirring/grinding noise is quieter and less noticable than when it is running at very low speeds... When running at very very high speeds (while playing games)  the fan sounds almost the same as my old one when it was still working, and at high speeds its more a whirring humm... Then at lower speeds it goes back to a more low whirring/grinding.
Not sure if this helps but its just something I've noticed...  Any help with this problem?

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