How to handle this Rework Scenario.

Question

Hello friends,
Following is the rework scenario that is in Pharma.
My client produces finish product quantity extra than required. Suppose i have order of 1,00,000 tablets. Production order is created and production is completed. Suppose for this order 1000 tablets are produced extra than order quantity. This extra production is kept in production only. In such way, for each order, extra quantity of finish good  goes on increasing in production.
Suppose now i have order of 10,000 tablets and in production i have 5000 tablets that are already produced. Now i use this 5000 tablets as rework material. I want that when i run MRP system should generate order of only 5000. I do production of  10000 qty. by using 5000 rework material and 5000 order quantity.
How can i map this scenario in SAP?
Thanks

Answer 1

hi
Pls. find here step by step procedure for Rework Order :
REWORK HANDLING PROCEDURE
There are two way one is manual and another is with trigger point (ref operation set)
1.Create Rework order without material at CO07 with out material .
2. Assign the settlement receiver as original production order at settlement rule.
3. Assign the rework material & component if needed at rework order & assign the issue storage location (unrest- use storage location above).
4. Do the confirmation for rework order & rework material will be issued from stock to order
5. GR will not be done for rework order. To get stock for reworked material Do the GR for orginal order & settle the both order .
Another method,
1. Create a Reference op set in tcode CA11.
Enter the plant, Description, usage and status
for the ref op set
2. Create a Standard trigger point in CO31.(Ex
Production)
Enter the Trigger Point usage /Group as FERT.
3.Tick the Trigger Point Functions.
4. Enable the indicator create order with Reference .
5.Enter the system status as PCNF.
6.The system will says standard trigger point exists from which you can
select the created Trigger Point (EXx Production)and save.
7. MD02/MD04.
8. Convert the Planned Order into Production Order and Release the order.
9 .Now confirm th ops.
10. For the last op enter the yield and rework qty
and set the status as PCNF.
11. If the status of last op is PCNF then in the
system a POP UP will appear as Activited by
Trigger Point /Create order with reference/order
number/sequence and op number which trigger point
works and enter.
12. Now a rework order will be created.
13. In c003 enter the number which is next to the actual prodn order no.Rework order will be seen.
Hope this helps.