How to send replacements in Repair Order in SAP CS

Dear CS Experts,
We have a scenario where in we need to send replacements before repairing the returned goods. I have maintained the Repair Procedure as below and maintained all the item category customizings. But when I try to add this manual step of "Send Replacement", the system is not creating a replacement item for the outbound delivery.
I tried to automate this step by setting the "Automatic" flag, then the replacement item is generated by default. But then the system is not determining that this item is Delivery relevant. I had maintained all delivery relevant settings and also the copy control settings for delivery. Still I get an error saying that there are no delivery relevant item.
So I was just wondering how can we send replacements after the initial step of repair goods receipt. Any help is highly appreciated.
Send Replacement will actually create a Outbound Delivery item or it has to be achieved using a different movement type. Please help!!!!
Thanks,
Siraj

Dear CS Experts,
I think I have sorted out the issue.
I changed the Repair Procedure as below.
1. I create a Repair Order and enter 4 goods to be returned.
2. I want to send 1 replacement item.
So I add this manual step in the repair scheme for 1 item to be replaced.
3. So the replacement item is created. The mistake I was doing initially was that - I was trying to do this manual activity after the return delivery. After return delivery, the repair procedure has already gone to the next step of Start Repair. Hence this replacement FLAG was not showing.
4. Now I do the return delivery of the 4 goods.
5. I trigger the outbound delivery of the replacement item. The issue with the Outbound Delivery before was that - I have not assigned the correct Schedule Line Category to the replacement item category. I assigned the correct Scheduled Line Category as IA. Now the system allowed me to create outbound delivery without any issue.
In the outbound delivery I mention from which storage location this replacement item should be picked from.
6. After the outbound delivery of the Replacement Item - now I see the correct figures in the Repair Scheme.
From now I can proceed with the other steps successfully.
So to summarize - these are the steps which needs to be checked for Replacement Item Delivery
A. The Replacement Item Category should have the Scheduled Line Category IA assigned.
B. Adding the Replacement Step should be done before the Returns Delivery (with the repair procedure settings which I had).
I could sort out the issue now with the above two settings. I hope this could be helpful for others who are trying to sort out the same issue.
Thanks,
Siraj

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