HP DesignJet 500 and OS 10.4.6

A few weeks ago, I upgraded from Mac OS 10.3 to OS 10.4.6 on an iMac G4. Ever since my upgrade, I have not been able to print custom sizes to my HP DesignJet 500+HPGL2. (FWIW, the printer is connectd with a USB cable, and the size I’m trying to print is 42” wide by 120” long.)
I downloaded and installed the latest driver for OS X/DesignJet 500 from the HP site, but still nothing. At best, the printer just spits out the paper and cuts it off without making a single mark on it. At worst, the printer just ignores me.
When I try to run the configuration utility (opening the print queue and clicking on “Utility”), the system prompts me to select a printer. BUT, the only option it gives me is the other printer connected to my Mac (a DeskJet 1220C).
I’ve tried RIP programs (which did nothing) and selecting “Rasterize Print Output” (which spit out a full 120” of paper without a single mark). I’ve tried printing to Preview to avoid wasting paper, and it shows that the paper is completely blank.
I can’t be the only person out there with this problem. Can anybody offer any suggestions? And if I can’t find an answer, does anybody know if it’s possible to downgrade from 10.4.6 back to 10.3?
Thanks,
Ben
iMac G4   Mac OS X (10.4.6)   DesignJet 500 + HPGL2

I posted this message last week and figured I'd come back and post what I found over the weekend. I eventually ended up downgrading from 10.4.6 to 10.3.2 again... and losing about 2 weeks of e-mail in the process (even though I double-checked the location of the messages before downgrading). Unfortunately, the downgrade didn't fix the problem.
By happy accident, I changed the size of my test doc from 42-in x 120-in to 18-in x 24-in. (Actually, I got tired of wasting 10 feet of blank paper every time I screwed up and printed with the wrong settings.) Eureka! It printed fine. It seems that even though the DesignJet 500 is supposed to print docs up to 150 inches long, there is an artificial limit of 109 inches on a Macintosh. It turns out that we've only used the printer for 9-foot jobs (108 inches) so far, but I didn't realize that because I'm not the primary user of this machine.
Anyway, I've seen several discussion threads about problems between Tiger and the DesignJet 500/800, so I figured I'd post my findings here. Maybe this will save some other poor schmuck from spending a weekend in the office while his friends are at a pool party. At least I'm off the hook now. :o)
iMac G4   Mac OS X (10.4.6)  

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    Click the “Kudos Thumbs Up" at the bottom of this post to say
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