I can format new hdd with FAT but not for OSX

I have a Hitahchi travelstar 5K1000 in a cradle on USB on MBP 2008 with mavericks. It will format Mac OS journaled but will not allow install of Mavericks, reporting an unfixable error.  Verify Disk & Repair Disk show errors that cannot be fixed, and suggest erase. Which is where I started. The disk accepts FAT format without problem.
The same result occurs with the disk installed IN 2011 MBP, or as USB ext HDD on the same. Diskutil on terminal, and Disk Utility, run from host MBP- from ext HDD with Mavericks intalled and from internet recovery. Also tried in target disk mode. Always the same. These machines successfully format the old HDD.
Problem is - this is the second disk tried - the first was seagate momentus 1TB. I was convinced the problem was the disk and returned it. Bought the Hitachi from a different supplier and have the same problem.
So I have tried 2 different disks, connected in 2 ways to two diferent MBPs, and several different methods. The only things in common are the OS and the disk size. Am I missing something here?
The original HDD (seagate momentus 500GB) has an intermittent harware failure. I can reformat and install mavericks, but it will soon die. The new disk was simply meant as a replacement for this.

TFS and OS X will not write to an NTFS formatted drive. So the first thing you must do is reformat the drive to FAT. Then do the following:
1. Re-select your hard drive (this is the entry with the mfgr.'s ID and size) from the left side list. Click on the Partition tab in the DU main window.
2. Under the Volume Scheme heading set the number of partitions from the drop down menu to one. Click on the Options button, set the partition scheme to GUID then click on the OK button. Set the format type to Mac OS Extended (Journaled.) Click on the Apply button and wait until the process has completed.
3. Select the volume you just created (this is the sub-entry under the drive entry) from the left side list. Click on the Erase tab in the DU main window.
4. Set the format type to Mac OS Extended (Journaled.) Click on the Security button, check the button for Zero Data and click on OK to return to the Erase window.
5. Click on the Erase button. The format process can take up to several hours depending upon the drive size.

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