I/O error / and now it's not showing in explorer

Hi!
My shuffle has always been acting really strange, ever since i bought it more than a year ago. It has always been bugging me by diconnecting itself while transferring files, and then re-connecting itself again..
This time, it did this about 5 times, and then it just froze. It couldn't be recognized by itunes anymore, but was still in the windows task-bar, and i could eject it and re-connect it. This wouldn't help though, and in the explorer it showed as I:, but if i tried double-clicking it, i got an I/O-error. Same thing with the ipod-restore-software, it froze - or simply wouldn't recognize the ipod. Now the icon in the task-bar has dissappeared and explorer can't find it, so i guess windows no longer recognizes it either. When i connect the shuffle to any USB-port (rear or PCI-card) it blinks: short blink amber/green - long green - short blink amber/green - long green and so on..
The question is: why!? why today? and how can i repair it? my first thought was that the shuffle firmware was damaged by too many disconnect-reconnects, but i can't even format it cos of the I/O-error...and now it doesn't even show in explorer...bohoo..please help me! thanks /carl
Shuffle   Windows XP Pro  

this what happen to me too. When i plug in it recognize as removable disk but can;t open. it froze. Itune won;t recognize it and can;t update bc it froze when initializing. I get a ipode service error and ipod manager error.
  Windows XP Pro  

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