I-Pod Hard drive loud and doesn't work

I've had my ipod for about a year now and have thoroughly enjoyed it. However, last week it decided to stop working all together. When I turn it on the apple symbol comes up and the hard drive gets real loud and hot, nothing else. After a few minutes it either shuts off or runs till the battery dies. Finally, when I connect it to my PC nothing happens. It's not even recognized as being there. The only thing I can do is reset it, even after talking to tech support and trying to run through the diagnostic buttons, nothing happens. I can't seem to find any of this in the forums.

I have exactly the same problem since 2 days: My iPod 4G (40 GB) died. More specificly, the harddrive is out of order. I formated it, updated via the iPod update application, but it still has severe problems and they become worse. For example, I can hear the iPod trying to start several times until it is up and running (sometimes it never makes it). Or, when I copy songs on it it suddenly freezes. Or, when I try to play a song, it is not able to open it. As I said, it's dead or at least dying.
It is out of warrenty, however, I got this iPod as a replacement for a previous one during it's warrenty in summer 2005. I guess it only can be solved with a new harddrive (or a new iPod ).
Any experience with Apple's policy in such cases? The harddrive should not be dead after a few months.
Is there a (free) diagnostic tool available to find the exact reason?

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