Idvd 4 QT 7.1.3 buffer underrun

I've burnt many DVDs using idvd 4 in OSX 10.3.9, but recently I started getting buffer under run messages, very long burn times and no success. I've followed a number of discussion threads, clearing out hard drive space, turning off sleep etc. Nothings worked. Found the thread that mentioned the possibility of a problem with Quicktime upgrades. I have QT 7.1.3
Basically, did anyone reinstall QT 7.04 or earlier and have success?? Is there any risk with this? I could purchase iLife 6 - but I don't know if that will work. I been told I can't go to OSX 10.4 as I'm running Final Cut Pro 3.
Did anyone find a fix?
Any suggestions would be greatly appreciated.
Cheers,
Ashley

Thankyou Michel.
My project is two Final Cut pro movies - 45 minutes in total, 13 chapters in segment (30 mins), none in the other (15mins)
and a slide show of 99 images - no transitions.
I have burnt very similar projects, say 200 times successfully, until very recently.
I can still burn data CD's and DVD's.
I have two external harddrives - I'm not burning directly from them at the moment, I thought it might be a problem? Sounds like I should change my setup - currently I have two internal harddrives and I'm burning the project from the spare drive (where all the project media is stored). The idvd4 application is on the harddrive.
Currently I have 17 gig of space available on my harddrive and 40 on the spare drive. I have burned successfully when the drives have been fuller?
I don't want to upgrade at the moment, hopefully I, 'we', can solve the somehow.
Cheers,
Ashley

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