IDVD refuses to burn lengthy video even though it's set to dual-layer DVD.

*"Your project exceeds the maximum content duration. To burn this project, remove some content."*
Project:
*- total project duration: 164:10 minutes*
*- total project capacity: 5.208 GB (max. available: 4.172 GB)*
Menus:
*- number of menus in project: 2 menus*
*- total menu duration: 1:10 minutes*
*- total menu capacity: 54.240 MB*
Movies:
*- total movies duration: 163:00 minutes*
*- total movies capacity: 5.155 GB*
This should fit quite snug on a dual-layer DVD, which I've gone to the preferences and changed to do so. It won't even let me make a disc image.

What encoding mode / bit rate is it set at?
I strongly suggest not exceeding 120 mins. (2 hours) max unless you opt to use a 3rd party app like Roxio Toast's Fit to DVD option.

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Hi All,
I am having some trouble making a useable DVD. I have a video that I recorded and imported into iMovie (2h33m long). I exported it to iDVD, which told me that I needed to use a dual layer DVD to make it fit. Here's where I noticed the first problem: iDVD has one option for a dual layer disc, stating that it has 7.7GB storage space, and my discs have 8.5GB. I set it to use the standard setting for the DL disc any ways, turned the quality down a bit to make it fit, and burned the DVD. After burning two discs, I still do not have one that works. It comes up as "supported disc not available" on my Mac, and as a blank disc on any other machine I put it in. It will run on my coworker's brand new iMac, but that is the only one. Am I doing something wrong? The only mistake that I have corrected since I have tried all this is changing the aspect ratio back from 4:3 to 16:9 in iMovie (I am not sure how that happened, as the video was originally recorded in 16:9). I am re-exporting the file to my desktop now in the proper ratio, and changed the quality to HD. I am waiting for the file to encode as we speak. Any help would be greatly appreciated, as this work is for my local school board and is very time sensitive.
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I set it to use the standard setting for the DL disc any ways, turned the quality down a bit to make it fit, and burned the DVD.
That part I don't understand.
iDVD encoding settings:
http://support.apple.com/kb/HT1502?viewlocale=en_US
Short version:
Best Performance is for videos of up to 60 minutes
Best Quality is for videos of up to 120 minutes
Professional Quality is also for up to 120 minutes but even higher quality (and takes much longer)
That was for single-layer DVDs. Double these numbers for dual-layer DVDs.
Professional Quality: The Professional Quality option uses advanced two-pass technology to encode your video (The first pass determines which parts of the movie can be given greater compresson without quality loss and which parts can’t. The second pass then encodes those different parts accordingly) , resulting in the best quality of video possible on your burned DVD. You can select this option regardless of your project’s duration (up to 2 hours of video for a single-layer disc and 4 hours for a double-layer disc). Because Professional Quality encoding is time-consuming (requiring about twice as much time to encode a project as the High Quality option, for example) choose it only if you are not concerned about the time taken.
In both cases the maximum length includes titles, transitions and effects etc. Allow about 15 minutes for these.
You can use the amount of video in your project as a rough determination of which method to choose. If your project has an hour or less of video (for a single-layer disc), choose Best Performance. If it has between 1 and 2 hours of video (for a single-layer disc), choose High Quality. If you want the best possible encoding quality for projects that are up to 2 hours (for a single-layer disc), choose Professional Quality. This option takes about twice as long as the High Quality option, so select it only if time is not an issue for you.
Use the Capacity meter in the Project Info window (choose Project > Project Info) to determine how many minutes of video your project contains.
NOTE: With the Best Performance setting, you can turn background encoding off by choosing Advanced > “Encode in Background.” The checkmark is removed to show it’s no longer selected. Turning off background encoding can help performance if your system seems sluggish.
And whilst checking these settings in iDVD Preferences, make sure that the settings for NTSC/PAL and DV/DV Widescreen are also what you want.
http://support.apple.com/kb/HT1502?viewlocale=en_US

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I'm burning a 3 hour DVD on iDVD 08. I'm burning it only a DL+R Dual Layer disc. I've burned with "high quality" compression, "professional quality" compression. I've even burned the last 2 minutes of the timeline just to make sure it wasn't the quicktime file and the video and audio played fine.
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IDVD refuses to burn lengthy video even though it's set to dual-layer DVD.

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