Illustrator (CS6) - unable to save, unknown error

We've been experiencing an issue with saving illustrator files (as .ai). The error message is "unknown error occurred" when attempting to save. Things tried already:
delete preferences file
uninstall/re-install CS6
standardize all fonts to arial
save in another location (desktop, network)
save as .eps
But still same.
This happens when copying components of one ai file to another and trying to save it. Found that removing one tiny piece from a drawing allows the save...so fine we can work around, but it would be really helpful to know WHY this is happening, because it seems likely to happen again. There is no text in that piece, just lines and shading.
Any advice is appreciated.

Well, that would require for you to provide the file so people can dabble with it or at least extensively document your settings with screenshots on top of screenshots. In any case, ask such specific questions in the AI forum and also provide system info along with the details I described in whatever form.
Mylenium

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    691 (16.0.4)
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    0   com.apple.CoreServices.OSServices
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    0x00007fff831f4d6a _ISGetSystemIconStorage + 95
    3   com.apple.CoreServices.OSServices
    0x00007fff831f4ce4 _ISAddSystemIconToImage + 109
    4   com.apple.LaunchServices 
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    5   com.apple.LaunchServices 
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    7   com.apple.DesktopServices
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    8   com.apple.DesktopServices
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    0x00007fff8725df90 -[NSSavePanel(NSSavePanelLayout) _makeFileBrowserView] + 79
    28  com.apple.AppKit         
    0x00007fff8725c667 -[NSSavePanel(NSSavePanelLayout) _setupFileBrowserView] + 155
    29  com.apple.AppKit         
    0x00007fff8725e562 -[NSSavePanel(NSSavePanelLayout) _initContentView] + 1282
    30  com.apple.AppKit         
    0x00007fff8725af49 -[NSSavePanel initWithContentRect:styleMask:backing:defer:] + 320
    31  com.apple.AppKit         
    0x00007fff87254f43 +[NSSavePanel _crunchyRawUnbonedPanel] + 207
    32  com.apple.AppKit         
    0x00007fff87254e72 +[NSSavePanel savePanel] + 18
    33  com.adobe.illustrator    
    0x00000001006e1624 0x100000000 + 7214628
    34  com.adobe.illustrator    
    0x00000001006e2a19 0x100000000 + 7219737
    35  com.adobe.illustrator    
    0x0000000100706934 0x100000000 + 7366964
    36  com.adobe.illustrator    
    0x0000000100774ec8 0x100000000 + 7818952
    37  com.adobe.illustrator    
    0x000000010088e4c6 0x100000000 + 8971462
    38  com.adobe.illustrator    
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    39  com.adobe.illustrator    
    0x000000010089045d 0x100000000 + 8979549
    40  com.adobe.illustrator    
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    41  com.adobe.illustrator    
    0x0000000100ac4cbc 0x100000000 + 11291836
    42  com.adobe.illustrator    
    0x000000010046f761 0x100000000 + 4650849
    43  com.adobe.illustrator    
    0x000000010048bd13 0x100000000 + 4766995
    44  com.adobe.illustrator    
    0x0000000100766084 0x100000000 + 7757956
    45  com.adobe.exo.framework  
    0x0000000108ee25c3 exo::uisupport::CommandHandler::HandleCommand(int) + 259
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    0x0000000100767ccb 0x100000000 + 7765195
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    56  com.apple.AppKit         
    0x00007fff86f0f7ff -[NSMenuItem _corePerformAction] + 399
    57  com.apple.AppKit         
    0x00007fff86f0f536 -[NSCarbonMenuImpl performActionWithHighlightingForItemAtIndex:] + 125
    58  com.adobe.dvaui.framework
    0x000000010861d9ad -[DVAMacMenu performActionForItemAtIndex:] + 61
    59  com.apple.AppKit         
    0x00007fff871aeb08 -[NSMenu _internalPerformActionForItemAtIndex:] + 38
    60  com.apple.AppKit         
    0x00007fff8703d6f9 -[NSCarbonMenuImpl _carbonCommandProcessEvent:handlerCallRef:] + 138
    61  com.apple.AppKit         
    0x00007fff86e899bb NSSLMMenuEventHandler + 339
    62  com.apple.HIToolbox      
    0x00007fff868d6234 _ZL23DispatchEventToHandlersP14EventTargetRecP14OpaqueEventRefP14HandlerCallRec + 1263
    63  com.apple.HIToolbox      
    0x00007fff868d5840 _ZL30SendEventToEventTargetInternalP14OpaqueEventRefP20OpaqueEventTargetRefP14HandlerCall Rec + 446
    64  com.apple.HIToolbox      
    0x00007fff868ec6db SendEventToEventTarget + 76
    65  com.apple.HIToolbox      
    0x00007fff869327b5 _ZL18SendHICommandEventjPK9HICommandjjhPKvP20OpaqueEventTargetRefS5_PP14OpaqueEventRef + 398
    66  com.apple.HIToolbox      
    0x00007fff86a19e2d SendMenuCommandWithContextAndModifiers + 56
    67  com.apple.HIToolbox      
    0x00007fff86a615b5 SendMenuItemSelectedEvent + 253
    68  com.apple.HIToolbox      
    0x00007fff8692b883 _ZL19FinishMenuSelectionP13SelectionDataP10MenuResultS2_ + 101
    69  com.apple.HIToolbox      
    0x00007fff86922fc9 _ZL14MenuSelectCoreP8MenuData5PointdjPP13OpaqueMenuRefPt + 600
    70  com.apple.HIToolbox      
    0x00007fff86922592 _HandleMenuSelection2 + 580
    71  com.apple.AppKit         
    0x00007fff86d8a1da _NSHandleCarbonMenuEvent + 250
    72  com.apple.AppKit         
    0x00007fff86d1fcc9 _DPSNextEvent + 2019
    73  com.apple.AppKit         
    0x00007fff86d1f07d -[NSApplication nextEventMatchingMask:untilDate:inMode:dequeue:] + 135
    74  com.apple.AppKit         
    0x00007fff86d1b9b9 -[NSApplication run] + 470
    75  com.adobe.exo.framework  
    0x0000000108e6b767 exo::app::OS_AppBase::RunEventLoop() + 55
    76  com.adobe.illustrator    
    0x0000000100765bc8 0x100000000 + 7756744
    77  com.adobe.illustrator    
    0x0000000100704b95 0x100000000 + 7359381
    78  com.adobe.illustrator    
    0x00000001006f4d04 0x100000000 + 7294212
    79  com.adobe.illustrator    
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    Thread 1:: Dispatch queue: com.apple.libdispatch-manager
    0   libsystem_kernel.dylib   
    0x00007fff833187e6 kevent + 10
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    0x00007fff846d7786 _dispatch_mgr_invoke + 923
    2   libdispatch.dylib        
    0x00007fff846d6316 _dispatch_mgr_thread + 54
    Thread 2:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.apple.CoreServices.CarbonCore
    0x00007fff8d377a5e TSWaitOnCondition + 106
    3   com.apple.CoreServices.CarbonCore
    0x00007fff8d309ea6 TSWaitOnConditionTimedRelative + 127
    4   com.apple.CoreServices.CarbonCore
    0x00007fff8d34ee81 MPWaitOnQueue + 181
    5   com.adobe.ACE            
    0x0000000102a2e2c9 0x1029f5000 + 234185
    6   com.adobe.ACE            
    0x0000000102a2d5da 0x1029f5000 + 230874
    7   com.apple.CoreServices.CarbonCore
    0x00007fff8d34fce6 PrivateMPEntryPoint + 58
    8   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    9   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
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    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
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    2   com.apple.CoreServices.CarbonCore
    0x00007fff8d377a5e TSWaitOnCondition + 106
    3   com.apple.CoreServices.CarbonCore
    0x00007fff8d309ea6 TSWaitOnConditionTimedRelative + 127
    4   com.apple.CoreServices.CarbonCore
    0x00007fff8d34ee81 MPWaitOnQueue + 181
    5   com.adobe.ACE            
    0x0000000102a2e2c9 0x1029f5000 + 234185
    6   com.adobe.ACE            
    0x0000000102a2d5da 0x1029f5000 + 230874
    7   com.apple.CoreServices.CarbonCore
    0x00007fff8d34fce6 PrivateMPEntryPoint + 58
    8   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    9   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 4:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.apple.CoreServices.CarbonCore
    0x00007fff8d377a5e TSWaitOnCondition + 106
    3   com.apple.CoreServices.CarbonCore
    0x00007fff8d309ea6 TSWaitOnConditionTimedRelative + 127
    4   com.apple.CoreServices.CarbonCore
    0x00007fff8d34ee81 MPWaitOnQueue + 181
    5   com.adobe.ACE            
    0x0000000102a2e2c9 0x1029f5000 + 234185
    6   com.adobe.ACE            
    0x0000000102a2d5da 0x1029f5000 + 230874
    7   com.apple.CoreServices.CarbonCore
    0x00007fff8d34fce6 PrivateMPEntryPoint + 58
    8   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    9   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 5:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.adobe.AGM            
    0x0000000102edccfb AGMInitialize + 3255535
    3   com.adobe.AGM            
    0x0000000102eddafc AGMInitialize + 3259120
    4   com.adobe.AGM            
    0x0000000102ee4d8b AGMInitialize + 3288447
    5   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    6   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 6:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.adobe.ape.engine     
    0x0000000113f7fc0d APXGetHostAPI + 2516093
    3   com.adobe.ape.engine     
    0x0000000113d2dec1 APXGetHostAPI + 83761
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 7:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.adobe.ape.engine     
    0x0000000113f7fc0d APXGetHostAPI + 2516093
    3   com.adobe.ape.engine     
    0x0000000113d2dec1 APXGetHostAPI + 83761
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
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    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.adobe.ape.engine     
    0x0000000113f7fc0d APXGetHostAPI + 2516093
    3   com.adobe.ape.engine     
    0x0000000113d2dec1 APXGetHostAPI + 83761
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
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    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.adobe.ape.engine     
    0x0000000113f7fc0d APXGetHostAPI + 2516093
    3   com.adobe.ape.engine     
    0x0000000113d2dec1 APXGetHostAPI + 83761
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
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    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
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    0   libsystem_kernel.dylib   
    0x00007fff8331667a mach_msg_trap + 10
    1   libsystem_kernel.dylib   
    0x00007fff83315d71 mach_msg + 73
    2   com.apple.CoreFoundation 
    0x00007fff8649c50c __CFRunLoopServiceMachPort + 188
    3   com.apple.CoreFoundation 
    0x00007fff864a4c74 __CFRunLoopRun + 1204
    4   com.apple.CoreFoundation 
    0x00007fff864a4486 CFRunLoopRunSpecific + 230
    5   com.apple.CoreMediaIO    
    0x00007fff85bd7fe9 CMIO::DAL::RunLoop::OwnThread(void*) + 159
    6   com.apple.CoreMediaIO    
    0x00007fff85bce15a CAPThread::Entry(CAPThread*) + 98
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 11:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c652a6 _pthread_cond_wait + 890
    2   com.adobe.ape.engine     
    0x0000000113f7fbd0 APXGetHostAPI + 2516032
    3   com.adobe.ape.engine     
    0x0000000113f97ddb APXGetHostAPI + 2614859
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 12:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c652a6 _pthread_cond_wait + 890
    2   com.adobe.ape.engine     
    0x0000000113f7fbd0 APXGetHostAPI + 2516032
    3   com.adobe.ape.engine     
    0x00000001141122c3 APXGetHostAPI + 4164403
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 13:
    0   libsystem_kernel.dylib   
    0x00007fff83317e42 __semwait_signal + 10
    1   libsystem_c.dylib        
    0x00007fff84c17dea nanosleep + 164
    2   libsystem_c.dylib        
    0x00007fff84c17bb5 usleep + 53
    3   com.adobe.illustrator.plugins.dBrushTool
    0x00000001170892d2 PluginMain + 364594
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 14:
    0   libsystem_kernel.dylib   
    0x00007fff833166b6 semaphore_wait_trap + 10
    1   com.adobe.illustrator.plugins.dBrushTool
    0x000000011708b7ea PluginMain + 374090
    Thread 15:
    0   libsystem_kernel.dylib   
    0x00007fff833166b6 semaphore_wait_trap + 10
    1   com.adobe.illustrator.plugins.dBrushTool
    0x000000011708b7ea PluginMain + 374090
    Thread 16:
    0   libsystem_kernel.dylib   
    0x00007fff833166b6 semaphore_wait_trap + 10
    1   com.adobe.illustrator.plugins.dBrushTool
    0x000000011708b7ea PluginMain + 374090
    Thread 17:
    0   libsystem_kernel.dylib   
    0x00007fff833166b6 semaphore_wait_trap + 10
    1   com.adobe.illustrator.plugins.dBrushTool
    0x000000011708b7ea PluginMain + 374090
    Thread 18:: com.apple.CFSocket.private
    0   libsystem_kernel.dylib   
    0x00007fff83317df2 __select + 10
    1   com.apple.CoreFoundation 
    0x00007fff864edc8b __CFSocketManager + 1355
    2   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    3   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 19:: IPCClient rcvr: FMClient.819372257.12303.140735110334816.1
    0   libsystem_kernel.dylib   
    0x00007fff83317df2 __select + 10
    1   com.extensis.cpp-core-framework
    0x000000011add062d GIPCReceiver::OSWaitForData() + 2975
    2   com.extensis.cpp-core-framework
    0x000000011adc5004 GIPCClient::ReceiverThreadProc(GThread*) + 798
    3   com.extensis.cpp-core-framework
    0x000000011ae439d5 GThread::PthreadInternal(void*) + 223
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 20:: Agent IF Message Handler
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.extensis.cpp-core-framework
    0x000000011ae02b64 GSemaphore::TimedWait(unsigned int) + 76
    3   com.extensis.cpp-core-framework
    0x000000011adc98bd GIPCClient::GIPCMTDataAccumulator::WaitForData(unsigned int, std::vector<char, std::allocator<char> >&, bool) + 37
    4   com.extensis.ExtensisFontManagement.sdk
    0x000000011b3a4695 GAgentIFMessageHandlerThread::RunMessageHandlerThread() + 445
    5   com.extensis.ExtensisFontManagement.sdk
    0x000000011b3a4db2 GAgentIFMessageHandlerThread::AgentIFMessageHandlerThreadFunc(GThread*) + 42
    6   com.extensis.cpp-core-framework
    0x000000011ae439d5 GThread::PthreadInternal(void*) + 223
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 21:
    0   libsystem_kernel.dylib   
    0x00007fff83317df2 __select + 10
    1   com.extensis.cpp-core-framework
    0x000000011adcc895 -[IPCDataHandler handleDataFromSocket:] + 2197
    2   com.apple.Foundation     
    0x00007fff8337c72a -[NSThread main] + 68
    3   com.apple.Foundation     
    0x00007fff8337c6a2 __NSThread__main__ + 1575
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 22:
    0   libsystem_kernel.dylib   
    0x00007fff83317e42 __semwait_signal + 10
    1   libsystem_c.dylib        
    0x00007fff84c17dea nanosleep + 164
    2   com.adobe.illustrator.plugins.ScriptingSupport
    0x00000001108bb8cb PluginMain + 1570155
    3   com.adobe.illustrator.plugins.ScriptingSupport
    0x00000001108a35b9 PluginMain + 1471065
    4   com.adobe.illustrator.plugins.ScriptingSupport
    0x00000001108bbc16 PluginMain + 1570998
    5   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    6   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 23:
    0   libsystem_kernel.dylib   
    0x00007fff83317d7a __recvfrom + 10
    1   ServiceManager-Launcher.dylib
    0x000000011f1155ec Invoke + 45721
    2   ServiceManager-Launcher.dylib
    0x000000011f114813 Invoke + 42176
    3   ServiceManager-Launcher.dylib
    0x000000011f113be0 Invoke + 39053
    4   ServiceManager-Launcher.dylib
    0x000000011f113c66 Invoke + 39187
    5   ServiceManager-Launcher.dylib
    0x000000011f10f30f Invoke + 20412
    6   ServiceManager-Launcher.dylib
    0x000000011f10f616 Invoke + 21187
    7   ServiceManager-Launcher.dylib
    0x000000011f10fcd7 Invoke + 22916
    8   ServiceManager-Launcher.dylib
    0x000000011f10ff41 Invoke + 23534
    9   ServiceManager-Launcher.dylib
    0x000000011f11261d Invoke + 33482
    10  ServiceManager-Launcher.dylib
    0x000000011f112775 Invoke + 33826
    11  ServiceManager-Launcher.dylib
    0x000000011f112fb2 Invoke + 35935
    12  ServiceManager-Launcher.dylib
    0x000000011f1130ad Invoke + 36186
    13  ServiceManager-Launcher.dylib
    0x000000011f105d6b Login + 480
    14  ServiceManager-Launcher.dylib
    0x000000011f1097ad Login + 15394
    15  ServiceManager-Launcher.dylib
    0x000000011f113412 Invoke + 37055
    16  ServiceManager-Launcher.dylib
    0x000000011f115253 Invoke + 44800
    17  libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    18  libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 24:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c652a6 _pthread_cond_wait + 890
    2   com.adobe.ape.engine     
    0x0000000113f7fbd0 APXGetHostAPI + 2516032
    3   com.adobe.ape.engine     
    0x0000000113f97ddb APXGetHostAPI + 2614859
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 25:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c652a6 _pthread_cond_wait + 890
    2   com.adobe.ape.engine     
    0x0000000113f7fbd0 APXGetHostAPI + 2516032
    3   com.adobe.ape.engine     
    0x00000001141122c3 APXGetHostAPI + 4164403
    4   com.adobe.ape.engine     
    0x0000000113f7fcd1 APXGetHostAPI + 2516289
    5   com.adobe.ape.engine     
    0x0000000113f7fd4a APXGetHostAPI + 2516410
    6   com.adobe.ape.engine     
    0x0000000113f7fe79 APXGetHostAPI + 2516713
    7   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    8   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 26:
    0   libsystem_kernel.dylib   
    0x00007fff833166b6 semaphore_wait_trap + 10
    1   com.adobe.illustrator    
    0x00000001001b9145 0x100000000 + 1806661
    2   com.adobe.illustrator    
    0x00000001001b8d1e 0x100000000 + 1805598
    3   com.apple.CoreServices.CarbonCore
    0x00007fff8d34fce6 PrivateMPEntryPoint + 58
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 27:
    0   libsystem_kernel.dylib   
    0x00007fff833166b6 semaphore_wait_trap + 10
    1   com.adobe.illustrator    
    0x00000001001b9145 0x100000000 + 1806661
    2   com.adobe.illustrator    
    0x00000001001b8d1e 0x100000000 + 1805598
    3   com.apple.CoreServices.CarbonCore
    0x00007fff8d34fce6 PrivateMPEntryPoint + 58
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 28:: Thread 7
    0   libsystem_kernel.dylib   
    0x00007fff83317e42 __semwait_signal + 10
    1   libsystem_c.dylib        
    0x00007fff84c17dea nanosleep + 164
    2   libsystem_c.dylib        
    0x00007fff84c17bb5 usleep + 53
    3   com.extensis.ExtensisFontManagement.sdk
    0x000000011b0a89c8 GFontManagerFacade::RenderPreviewPNGThreadEntry(GThread*) + 1068
    4   com.extensis.cpp-core-framework
    0x000000011ae439d5 GThread::PthreadInternal(void*) + 223
    5   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    6   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 29:
    0   libsystem_kernel.dylib   
    0x00007fff8331667a mach_msg_trap + 10
    1   libsystem_kernel.dylib   
    0x00007fff83315d71 mach_msg + 73
    2   com.apple.CoreFoundation 
    0x00007fff8649c50c __CFRunLoopServiceMachPort + 188
    3   com.apple.CoreFoundation 
    0x00007fff864a4c74 __CFRunLoopRun + 1204
    4   com.apple.CoreFoundation 
    0x00007fff864a4486 CFRunLoopRunSpecific + 230
    5   com.apple.Foundation     
    0x00007fff83488afe -[NSConcreteTask waitUntilExit] + 190
    6   com.extensis.cpp-core-framework
    0x000000011adf5716 -[NSTaskWrapper backgroundLaunchAndWaitForExit] + 274
    7   com.apple.Foundation     
    0x00007fff8337c72a -[NSThread main] + 68
    8   com.apple.Foundation     
    0x00007fff8337c6a2 __NSThread__main__ + 1575
    9   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    10  libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 30:: Thread 8
    0   libsystem_kernel.dylib   
    0x00007fff83317df2 __select + 10
    1   com.extensis.cpp-core-framework
    0x000000011add062d GIPCReceiver::OSWaitForData() + 2975
    2   com.extensis.cpp-core-framework
    0x000000011adc5004 GIPCClient::ReceiverThreadProc(GThread*) + 798
    3   com.extensis.cpp-core-framework
    0x000000011ae439d5 GThread::PthreadInternal(void*) + 223
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 31:
    0   libsystem_kernel.dylib   
    0x00007fff83317df2 __select + 10
    1   com.extensis.cpp-core-framework
    0x000000011adcc895 -[IPCDataHandler handleDataFromSocket:] + 2197
    2   com.apple.Foundation     
    0x00007fff8337c72a -[NSThread main] + 68
    3   com.apple.Foundation     
    0x00007fff8337c6a2 __NSThread__main__ + 1575
    4   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    5   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 32:
    0   libsystem_kernel.dylib   
    0x00007fff83317bca __psynch_cvwait + 10
    1   libsystem_c.dylib        
    0x00007fff84c65274 _pthread_cond_wait + 840
    2   com.adobe.AFlame         
    0x0000000153ca35f5 Flame_Terminate + 1642661
    3   com.adobe.AFlame         
    0x0000000153c844cb Flame_Terminate + 1515387
    4   com.adobe.AFlame         
    0x0000000153c3c28a Flame_Terminate + 1219898
    5   libsystem_c.dylib        
    0x00007fff84c618bf _pthread_start + 335
    6   libsystem_c.dylib        
    0x00007fff84c64b75 thread_start + 13
    Thread 33:: Dispatch queue: TFSVolumeInfo::GetSyncGCDQueue
    0   libsystem_c.dylib        
    0x00007fff84c7f663 szone_realloc + 183
    1   libsystem_c.dylib        
    0x00007fff84cb3243 malloc_zone_realloc + 81
    2   libsystem_c.dylib        
    0x00007fff84cb4032 realloc + 160
    3   com.apple.CoreFoundation 
    0x00007fff8648281f __CFDataGrow + 351
    4   com.apple.CoreFoundation 
    0x00007fff8647fdc3 CFDataReplaceBytes + 371
    5   com.apple.framework.IOKit
    0x00007fff89309af2 DoCFSerialize + 594
    6   com.apple.framework.IOKit
    0x00007fff8930a43c IOCFSerialize + 395
    7   com.apple.framework.IOKit
    0x00007fff8930e3c6 IOServiceGetMatchingServices + 51
    8   com.apple.CoreServices.CarbonCore
    0x00007fff8d2d2b3f identifierToIOKitObject + 77
    9   com.apple.CoreServices.CarbonCore
    0x00007fff8d2d2750 _GetIOKitDeviceTypeFromDeviceID + 55
    10  com.apple.DesktopServices
    0x00007fff8d678bb3 TFSVolumeInfo::Initialize(TCountedPtr<TVolumeSyncThread> const&, short, unsigned char, bool&) + 1285
    11  com.apple.DesktopServices
    0x00007fff8d67a10f TFSVolumeInfo::AddVolume(TCountedPtr<TVolumeSyncThread> const&, short, unsigned char, TCountedPtr<TFSVolumeInfo>&, bool&) + 129
    12  com.apple.DesktopServices
    0x00007fff8d6487da TNode::AddVolume(TCountedPtr<TVolumeSyncThread> const&, short, unsigned char, TNodePtr&, bool&) + 126
    13  com.apple.DesktopServices
    0x00007fff8d651a14 TNode::SynchronizeVolumes(bool, TCountedPtr<TVolumeSyncThread> const&) + 214
    14  com.apple.DesktopServices
    0x00007fff8d652339 TNode::HandleNodeRequest(TCountedPtr<TNodeTask> const&, TCountedPtr<TVolumeSyncThread> const&) + 891
    15  com.apple.DesktopServices
    0x00007fff8d678041 __PostNodeTaskRequest_block_invoke_010 + 82
    16  com.apple.DesktopServices
    0x00007fff8d68b978 ExceptionSafeBlock(void ( block_pointer)()) + 15
    17  com.apple.DesktopServices
    0x00007fff8d677fe9 __PostNodeTaskRequest_block_invoke_0 + 88
    18  libdispatch.dylib        
    0x00007fff846d5a82 _dispatch_call_block_and_release + 18
    19  libdispatch.dylib        
    0x00007fff846d72d2 _dispatch_queue_drain + 264
    20  libdispatch.dylib        
    0x00007fff846d712e _dispatch_queue_invoke + 54
    21  libdispatch.dylib        
    0x00007fff846d6928 _dispatch_worker_thread2 + 198
    22  libsystem_c.dylib        
    0x00007fff84c633da _pthread_wqthread + 316
    23  libsystem_c.dylib        
    0x00007fff84c64b85 start_wqthread + 13
    Thread 34:: Dispatch queue: TFSVolumeInfo::GetSyncGCDQueue
    0   com.apple.CoreFoundation 
    0x00007fff864b6200 -[__NSPlaceholderArray initWithCapacity:] + 0
    1   com.apple.CoreFoundation 
    0x00007fff8647833f CFArrayCreateMutable + 191
    2   com.apple.CoreFoundation 
    0x00007fff864a265c __CFBinaryPlistCreateObject2 + 4492
    3   com.apple.CoreFoundation 
    0x00007fff864a2c53 __CFBinaryPlistCreateObject2 + 6019
    4   com.apple.CoreFoundation 
    0x00007fff8649227b __CFTryParseBinaryPlist + 203
    5   com.apple.CoreFoundation 
    0x00007fff86491dd7 _CFPropertyListCreateWithData + 119
    6   com.apple.CoreFoundation 
    0x00007fff86491c14 CFPropertyListCreateFromXMLData + 84
    7   com.apple.CoreServices.OSServices
    0x00007fff831dc5f2 SFLUnflattenPlist + 78
    8   com.apple.CoreServices.OSServices
    0x00007fff831f113a SFLRemoteEntry::MakeSnapshotList(unsigned int*) + 110
    9   com.apple.CoreServices.OSServices
    0x00007fff831f105a _SFLCreateSnapshot + 66
    10  com.apple.LaunchServices 
    0x00007fff85071820 LSSharedFileListCopySnapshot + 487
    11  com.apple.DesktopServices
    0x00007fff8d6294f3 TFSInfoSynchronizer::FetchChildren() + 523
    12  com.apple.DesktopServices
    0x00007fff8d615ed3 TNode::SynchronizeChildren(unsigned int, TNodeEventPtrSet&) + 163
    13  com.apple.DesktopServices
    0x00007fff8d61598f TNode::HandleSync(unsigned int) + 1957
    14  com.apple.DesktopServices
    0x00007fff8d6151bf TNode::HandleSync(TCountedPtr<TNodeTask> const&, TNodePtr const&) + 45
    15  com.apple.DesktopServices
    0x00007fff8d6522fb TNode::HandleNodeRequest(TCountedPtr<TNodeTask> const&, TCountedPtr<TVolumeSyncThread> const&) + 829
    16  com.apple.DesktopServices
    0x00007fff8d678041 __PostNodeTaskRequest_block_invoke_010 + 82
    17  com.apple.DesktopServices
    0x00007fff8d68b978 ExceptionSafeBlock(void ( block_pointer)()) + 15
    18  com.apple.DesktopServices
    0x00007fff8d677fe9 __PostNodeTaskRequest_block_invoke_0 + 88
    19  libdispatch.dylib        
    0x00007fff846d5a82 _dispatch_call_block_and_release + 18
    20  libdispatch.dylib        
    0x00007fff846d72d2 _dispatch_queue_drain + 264
    21  libdispatch.dylib        
    0x00007fff846d712e _dispatch_queue_invoke + 54
    22  libdispatch.dylib        
    0x00007fff846d6928 _dispatch_worker_thread2 + 198
    23  libsystem_c.dylib        
    0x00007fff84c633da _pthread_wqthread + 316
    24  libsystem_c.dylib        
    0x00007fff84c64b85 start_wqthread + 13
    Thread 35:
    0   libsystem_kernel.dylib   
    0x00007fff83318192 __workq_kernreturn + 10
    1   libsystem_c.dylib        
    0x00007fff84c63594 _pthread_wqthread + 758
    2   libsystem_c.dylib        
    0x00007fff84c64b85 start_wqthread + 13
    Thread 36:
    0   libsystem_kernel.dylib   
    0x00007fff83318192 __workq_kernreturn + 10
    1   libsystem_c.dylib        
    0x00007fff84c63594 _pthread_wqthread + 758
    2   libsystem_c.dylib        
    0x00007fff84c64b85 start_wqthread + 13
    Thread 0 crashed with X86 Thread State (64-bit):
      rax: 0x000000010a6c5f58  rbx: 0x000000010a68fc28  rcx: 0x0000000000000008  rdx: 0x0000000000000000
      rdi: 0x000000010a6c4600  rsi: 0x0000000000000007  rbp: 0x00007fff5fbf9bb0  rsp: 0x00007fff5fbf9b70
       r8: 0x5fc024835fbfa484   r9: 0x00007fff5fbf9388  r10: 0x0000000000000081  r11: 0x000000010a6c5f58
      r12: 0x000000011da0afc0  r13: 0x0000000000000008  r14: 0x0000000022410008  r15: 0x0000000020000008
      rip: 0x00007fff831dd8d6  rfl: 0x0000000000010202  cr2: 0x000000012724b374
    Logical CPU: 3
    Binary Images:
    0x100000000 -   
    0x101876fef +com.adobe.illustrator (691 - 16.0.4) <69AF39E9-A928-8769-94DE-AC579EB0FD84> /Applications/Adobe Illustrator CS6/Adobe Illustrator.app/Contents/MacOS/Adobe Illustrator

    If you had corrupt fonts then it could be two things and it could be both.
    First you should try to confirm this possibilty.
    Create a new user account.
    Log into that user account launch Illustrator and crete file in Illustrator, should not be real work.
    Then save it if the problem does not appear you boot back into your older account and you want to delete your font cache files and your settings folder for the settings folder you find it like this
    1. Quit Illustrator.
    2.Go to User/username/Library/Preferences/ Adobe illustrator CS# Settings and trash the settings folder, the whole folder not just the contents of the folder..
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