IMac G5 Boot-Up Problem - What Next?

Hi, All!
I have 20" iMacG5, 1.8ghz, non-Intel, running 10.4.10
All fine until yesterday morning. On bootup it just gets to the Apple and activity indicator screen and indicator spins indefinitely.
Have tried the following:
1. Unplugged everything but the keyboard and power cord.
2. Zapped PRAM twice
3. Reset the SRM??? (Sorry, forgot the acronym)
4. Safe boot = Same Apple screen then iMac powers off
5. Booting off system disk, running Disk Utilities, getting error message:
The underlying task reported failure on exit (-9972)
6. Booting into single-user mode, using /sbin/fsck/-fy command, performs first three tasks then I also get error message:
I/O error
invalid record count
(3, 54)
**VOLUME CHECK FAILED
7. Using TechTools boot disk, stalls on repair, etc but shows that the HD IS mounting. (error -4)
8. Took the back off to visually inspect for any loose cabling, dirt, etc. All seemed fine.
Anything else? No indications of any trouble the previous evening. Most recent changes to software:
1. Upgraded to 10.4.10 about two weeks ago
2. Upgraded iTunes and QuickTime to most recent versions a week ago
3. Bought newest Video iPod and synched it three days ago
I'm styimied at this point. I wish I could make an OS X boot-up disk to get to the desktop to retrieve some secondary files I haven't backed up (major ones are backed up). I miss OS 9 sometimes. Many more workarounds.
And the thought of having to start all over with a new drive is rather daunting considering all the software I'll have to try to re-register ...
Thanks!
--Ted
iMac G5, Powerbook G4   Mac OS X (10.4.10)   iMac G5 -- Non-intel, 1.8 ghz
iMac G5, Powerbook G4   Mac OS X (10.4.10)  
iMac G5, Powerbook G4   Mac OS X (10.4.6)  

It may be slow, but at least you'll have the data
I do hope that you are using the external as a bootable clone drive, with Archive and Install as your backup app.
Please let us know if you succeed in getting everything off,
Miriam

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