In Car iPod Classic 160 cutting out after about 2 mins

I have a Kenwood KDC6537u car headunit with the KCA iP200 cable and an iPod classic 160gb. Everything seems fine and runs well for about 2 mins when I get a 'iPod Err' display. The display on the iPod goes back from the 'Kenwood' screen to the normal iPod screen. Switching the unit off and on restarts the iPod only to stop again after another two minutes or so. Is there something that I need to reset on the iPod to stop this. I've upgraded the headunit to the latest available from kenwood so I'm now stuck.
Any help would be appreciated.

Further to the description I have done two journeys where this didn't happen and all was well. This makes for even more frustration. Kenwood can't offer anything other than to reset the iPod which didn't work. They also suggest there may be a fault in part of the 'chain' of bits but I don't have the capability to check - I only have one of each bit so can't compare.
Anyone have any suggestions? Please?

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